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Cyclone Separator

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Efficient Particle Separation: Designed to separate particles from gas or liquid streams using centrifugal force via a spiral separator mechanism, ideal for processing minerals, dust, or slurry in industrial applications.
  • Modular Processing: Features a circular arrangement of cylindrical chambers (made of durable steel) for scalable and customizable material handling, enhancing adaptability to different operational needs.

Key features

  • 1. Corrosion-Resistant Carbon Steel Construction

  • With a robust carbon steel body, ensure durable performance in corrosive mining environments. The material’s high strength and chemical resistance outlast traditional separators in abrasive conditions*.

  • 2. Modular Spiral Separator Design

  • With a customizable spiral configuration, adapt to varying material flow rates and particle sizes. The modular setup allows easy scaling or reconfiguration for different mining processes*.

  • 3. High-Pressure Cylindrical Components

  • With cylindrical blue components engineered for pressure resilience, achieve efficient material separation at elevated flow rates. Outperforms non-modular designs in handling heavy industrial loads*.

  • 4. Continuous Commercial-Grade Operation

  • Designed for 24/7 mining operations, sustain uninterrupted performance in harsh environments. Ideal for commercial-scale applications requiring reliability under extreme conditions*.

  • 5. Mining Industry Compliance

  • Built to meet rigorous mining safety and durability standards, ensuring compliance with industrial regulations. Material specifications align with heavy-duty operational requirements*.

Product details

Cyclone Separator

The Cyclone Separator is a robust industrial solution designed for efficient material separation in mining operations. Constructed from high-strength steel and carbon steel, it combines durability with a spiral separator design to optimize airflow and pressure handling. Its modular construction allows customization, while a 1-year warranty ensures reliable performance.

Technical specifications

FeatureSpecificationBenefit
Material CompositionSteel and Carbon SteelEnsures corrosion resistance and longevity in harsh environments
Separator DesignSpiral SeparatorWith X, you can Y: Achieve 20% higher separation efficiency than traditional models
Modular ConstructionInterchangeable CylindersEnables scalable setups for varying throughput demands
Pressure HandlingUp to 80 psi (Pro Model)Withstands extreme pressures in mining applications
Warranty1-Year Standard WarrantyCovers defects and provides technical support

Customization guide

Adjustable cylinder count and size to meet specific throughput requirements. For high-pressure scenarios, upgrade to premium corrosion-resistant materials.

Get inspired

The Cyclone Separator’s spiral design and modular build make it ideal for optimizing material separation in mining. With its robust steel construction, it ensures reliability even in corrosive or abrasive environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Separation Efficiency80%+15% (92%)+30% (104%)
Pressure Handling50 psi65 psi80 psi
Corrosion ResistanceStandardImprovedTriple Industry Standard*

Supplier's note

  1. Technical Breakthroughs:

    • Spiral Design: Enhances airflow efficiency by 20%, outperforming traditional separators.
    • Modular Cylinders: Allows rapid configuration adjustments for diverse mining workflows.
    • Premium Materials: Pro Model’s corrosion resistance exceeds industry standards by 300%, ensuring longevity in aggressive environments.
  2. Version Selection Guide:

    • Base Model: Suitable for standard mining operations with moderate pressure requirements.
    • Advanced Model: Ideal for medium-scale operations needing enhanced efficiency and pressure handling.
    • Pro Model: Designed for high-pressure, corrosive environments (e.g., chemical-laden ores). Its triple corrosion resistance paired with 80 psi capacity ensures safe, efficient separation in extreme conditions.

Frequently asked questions

  • Which cyclone separator model is best for small-scale mining operations?

  • How do I maintain a steel cyclone separator for optimal performance?

  • Carbon steel vs stainless steel: Which is better for mining cyclone separators?

  • Can I customize the spiral separator’s configuration for my mining process?

  • Is the cyclone separator certified for harsh mining environments?

  • How efficient is the spiral cyclone separator in separating fine particulate matter?

  • What’s the warranty coverage for the steel cyclone separator parts?

  • Does the carbon steel construction ensure long-term durability in corrosive mining conditions?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Industry Standard Cyclone SeparatorGeneral industrial dust collection85% separation efficiency (ISO 12173)
1200 Pa pressure drop (ISO 5010)
Carbon steel (ASTM A36)
85 dBA noise (ISO 3744)
1000 m³/h capacity (ISO 12173)
1-year warranty
Cost-effective, widely available.
Simple design for basic applications.
Lower efficiency (▲-15% vs Our Base).
Higher energy consumption (▲+20% pressure drop).
Our Base Cyclone SeparatorMining material separation**▲▲95% separation efficiency (ISO 12173)
▲▲950 Pa pressure drop (ISO 5010)
Carbon steel + corrosion-resistant coating (ASTM A240)
▲▲78 dBA noise (ISO 3744)
▲▲1200 m³/h capacity (ISO 12173)
▲▲**2-year warranty
Improved efficiency (▲10% vs Standard).
Lower energy use (▲20% pressure drop reduction).
Corrosion-resistant for harsh mining environments.
Moderate cost increase.
Limited to medium-purity applications.
Our Advanced Cyclone SeparatorHigh-purity mining processing**▲▲▲98% separation efficiency (ISO 12173)
▲▲▲800 Pa pressure drop (ISO 5010)
316 stainless steel (ASTM A240)
▲▲▲72 dBA noise (ISO 3744)
▲▲▲1500 m³/h capacity (ISO 12173)
▲▲▲**3-year warranty
Highest efficiency (▲3% vs Base).
Lowest noise (▲6 dB quieter).
Longest lifespan (corrosion-resistant 316 steel).
Higher upfront cost.
Specialized for high-purity needs.
Centrifugal SeparatorLiquid-solid separation in chemical plants97% separation efficiency (ISO 12173)
1500 Pa pressure drop (ISO 5010)
Aluminum alloy (ASTM B211)
80 dBA noise (ISO 3744)
1200 m³/h capacity (ISO 12173)
1-year warranty
High efficiency (▲2% vs Base).
Lightweight design.
High energy consumption (▲25% pressure drop vs Our Advanced).
Less durable in corrosive environments.
Vortex SeparatorLow-pressure gas purification80% separation efficiency (ISO 12173)
500 Pa pressure drop (ISO 5010)
Plastic (ASTM D6470)
65 dBA noise (ISO 3744)
800 m³/h capacity (ISO 12173)
1-year warranty
Ultra-low pressure drop (▲37% vs Standard).
Quietest option (▲20 dB quieter).
Low efficiency (▲-15% vs Base).
Not suited for heavy materials.
High-Efficiency Cyclone SeparatorUltra-pure material processing99% separation efficiency (ISO 12173)
1000 Pa pressure drop (ISO 5010)
Titanium (ASTM B367)
75 dBA noise (ISO 3744)
1400 m³/h capacity (ISO 12173)
2-year warranty
Top efficiency (▲1% vs Our Advanced).
Lightweight titanium construction.
Extremely high cost.
Limited scalability.
Specialized for niche applications.

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.