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DATACARD Graphics Replacement Printhead Assembly for SD260 & SD360 Printers Plastic ID Card Printer Datacard 546504-999

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Resolution ID Card Printing: Designed to deliver sharp, durable images on plastic ID cards using precise printhead technology compatible with Datacard SD260/SD360 printers.
  • Durability & Precision: Built with ABS plastic and reinforced metal components, ensuring long-lasting performance and consistent ink distribution for professional-quality outputs.

Key features

  • 1. Durable ABS Construction for Lightweight Reliability

  • With high-quality ABS material, ensure a lightweight yet rugged printhead assembly that resists warping and degradation, outperforming lower-grade plastic alternatives*.

  • 2. Modular Design for Seamless Integration

  • With a modular design featuring precise mounting slots and alignment features, easily install or replace the printhead in SD260/SD360 printers 30% faster than generic models*.

  • 3. Optimized Performance for High-Volume Printing

  • With advanced thermal printhead technology, achieve consistent output speeds and print resolution, ideal for commercial environments requiring continuous operation.

  • 4. Commercial-Grade Reliability for Critical Applications

  • Engineered for commercial use, this printhead ensures uninterrupted performance in high-volume settings like ID card issuance or retail, minimizing downtime compared to consumer-grade alternatives*.

  • 5. Safety-Compliant Construction for Professional Use

  • Designed with cautionary markings and robust materials, meet safety and durability standards required for professional ID card printing environments.

  • Notes:

    • The product’s ABS material balances durability and weight efficiency, contrasting with heavier metal components.

Product details

DATACARD Graphics Replacement Printhead Assembly for SD260 & SD360 Printers Plastic ID Card Printer Datacard 546504-999

The DATACARD Graphics Replacement Printhead Assembly (Model: 546504-999) is a high-performance printhead designed for SD260 & SD360 Plastic ID Card Printers. Crafted from durable ABS material, it ensures longevity and precision in high-volume printing environments. Its modular design with integrated mounting holes and a cylindrical roller mechanism enables seamless integration into existing systems, while the warning symbol highlights compliance with safety standards for secure handling.

Technical specifications

FeatureSpecificationBenefit
MaterialABS (Acrylonitrile Butadiene Styrene)With chemical-resistant ABS, you can ensure durability in harsh environments.
CompatibilitySD260/SD360 PrintersEnsures direct drop-in replacement for Datacard printers.
Structural DesignMetal-reinforced frame with plastic interfacesWith robust metal components, you can maintain structural integrity under heavy use.
Safety FeaturesISO-compliant warning symbolMeets safety standards for handling hazardous materials.
Roller MechanismPrecision-engineered cylindrical rollerAchieves 30% faster paper feeding than generic printheads.
Mounting Options4 pre-drilled holesEnables flexible installation in diverse configurations.

Customization guide

Adjustable parameters include:

  • Material Composition: Customize ABS blends for enhanced thermal resistance or flexibility.
  • Mounting Configuration: Modify hole spacing to fit non-standard printer frames.
  • Safety Compliance: Add or remove warning symbols based on regional regulations.

Get inspired

Ideal for businesses needing reliable ID card printing. The printhead’s modular design allows easy upgrades, while its chemical resistance ensures longevity in high-traffic environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Print Resolution300 dpi600 dpi (+100%)1200 dpi (+300%)*
Durability (Cycles)50,000 cycles100,000 cycles200,000 cycles
Chemical ResistanceStandardEnhanced (+30%)Premium (+50%)*
Integration Flexibility2 mounting options4 options (+100%)6 options (+200%)*

Supplier's note

  1. Technical Breakthroughs:

    • ABS Material: Triple the chemical resistance of legacy printheads, enabling use in corrosive environments.
    • Modular Design: 4 mounting options reduce downtime by 25% during printer upgrades.
    • ISO Safety Compliance: The warning symbol aligns with OSHA standards for workplace safety.
  2. Version Selection Guidance:

    • Base Model: Best for small offices with low-volume printing (≤50 cards/day).
    • Advanced Model: Ideal for medium enterprises needing higher resolution (e.g., photo-quality ID cards).
    • Pro Model: Designed for high-volume facilities (e.g., universities, hospitals) requiring 200,000+ cycles/year. Its premium chemical resistance ensures safe handling of abrasive cleaning agents.

Frequently asked questions

  • Which DATACARD printhead model is compatible with SD260/SD360 printers for ID card printing?

  • How do I clean and maintain the DATACARD printhead assembly to prevent clogging?

  • What materials are used in the DATACARD 546504-999 printhead, and why is ABS beneficial?

  • Can the DATACARD printhead be customized for non-standard ID card printers?

  • Is the DATACARD printhead assembly FDA-approved for safety?

  • What makes the DATACARD printhead better than generic printheads for ID printers?

  • Does the DATACARD printhead support dual-sided printing for ID cards?

  • How does the DATACARD printhead handle high-volume printing demands in offices?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-temperature printing environmentsABS plastic (Our Base) / Metal-reinforced ABS (Our Advanced)▲▲ Lightweight & cost-effective (Base); ▲▲▲ Enhanced durability (Advanced)Base: Susceptible to UV degradation; Advanced: Heavier (120g vs 85g)
Noise LevelOffice environments43 dBA (Industry Standard) / 40 dBA (Base) / 38 dBA (Advanced)▲ Quieter operation (Base); ▲▲ Ultra-quiet (Advanced)Advanced requires precision alignment to maintain sound levels
Chemical ResistanceIndustrial ID card printingResists 10 chemicals (Industry) / 30+ chemicals (Base) / 50+ (Advanced)▲▲▲ ASTM D543 compliant (Advanced); ▲▲ Oil/acid resistance (Base)Base: Limited to common solvents; Advanced: Higher replacement cost
DurabilityHigh-volume print runs5,000 cycles (Industry) / 10,000 cycles (Base) / 20,000 cycles (Advanced)▲▲ Double lifespan (Base); ▲▲▲ Quadruple lifespan (Advanced)Advanced requires specialized maintenance tools
CompatibilityDatacard SD260/SD360 printersUniversal fit (Industry) / Model-specific (Base/Advanced)▲ Optimized for Datacard printers (Base/Advanced)Limited to specific printer models (Base/Advanced)
Safety FeaturesHazardous material handlingBasic warning label (Industry) / Tamper-proof seal (Base) / Auto-shutoff (Adv)▲▲▲ ISO 13849 safety compliance (Advanced); ▲▲ Leak prevention (Base)Advanced adds cost ($50+ premium)

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