Customization:
With a stainless steel body and polished finish, this extrusion mould ensures corrosion resistance and longevity in high-temperature industrial environments. The combination of steel and polyvinyl chloride (PVC) enhances both structural integrity and material compatibility compared to all-plastic moulds*.
The conical tip design allows for precise control over extrusion profiles, enabling consistent pipe shapes and sizes. This feature outperforms standard cylindrical dies in applications requiring tailored geometries for specialized plumbing or construction projects*.
Engineered for plastic extrusion processes, this mould achieves faster material flow rates due to its polished surface, reducing friction and downtime. Ideal for high-volume production lines, it maintains performance under continuous operation compared to unpolished alternatives*.
Designed for industrial pipe manufacturing, the mould supports continuous operation in commercial settings. Its corrosion-resistant steel and PVC compatibility make it suitable for harsh environments, unlike consumer-grade moulds limited to low-volume use*.
Certified to meet SGS quality and DIN 415 industrial standards, this mould guarantees safety and precision. These certifications ensure compliance with global manufacturing regulations, a key advantage over uncertified competitors*.
The SPIDER Extrusion Pipe Mould is a precision-engineered tool designed for plastic extrusion processes, featuring a cylindrical body with a conical tip for optimal material flow control. Crafted from high-grade stainless steel and plastic composites, this mould ensures durability, corrosion resistance, and compliance with global standards like SGS and DIN 415. Ideal for manufacturing pipes in automotive, plumbing, and industrial applications, it offers customizable parameters to meet specific production needs.
Feature | Specification | Application Scenario |
---|---|---|
Material Quality | Stainless steel core with plastic trim | Withstands high-temperature extrusion |
Conical Tip Design | Precision-machined 60° angle | Ensures uniform pipe diameter control |
Certifications | SGS-tested, DIN 415-compliant | Meets global industrial safety norms |
Surface Finish | Mirror-polished (Ra ≤0.4μm) | Reduces material adhesion during use |
Adjustable parameters include:
The conical tip design ensures seamless extrusion of plastic pipes with minimal material waste, while the stainless steel construction guarantees longevity even under extreme thermal stress. Whether producing fuel lines for automotive parts or plumbing pipes for construction, this mould delivers precision and reliability.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Material Grade | 304 Stainless Steel | 316 Stainless Steel | Custom High-Nickel Alloy |
Tip Precision | ±0.5mm | ±0.3mm | ±0.1mm |
Max Temperature | 200°C | 250°C | 300°C* |
Certifications | DIN 415 | SGS + ISO 9001 | SGS + ASTM F416 |
Technical Breakthroughs:
Version Selection Guidance:
With the Pro Model’s 300°C capability, you can extrude high-performance polymers like PPSU for aerospace components. Pair its nickel alloy core with the conical tip’s precision to achieve pipe tolerances that meet ISO 14052 standards, ensuring seamless integration into complex machinery systems.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | Industrial manufacturing, Heavy machinery | Industry Standard: PVC (ASTM D1243) | Our Base: PVC (ASTM D1243) | Our Advanced: Steel (▲▲) (ASTM A370 compliant) |
Surface Finish | Precision parts, Medical devices | Industry Standard: Matte finish (Ra 1.6 µm) | Our Base: Polished (Ra 0.8 µm ▲) | Our Advanced: Mirror finish (Ra 0.4 µm ▲▲) |
Temperature Resistance | High-heat environments (e.g., automotive) | Industry Standard: Up to 100°C (ASTM E1461) | Our Base: 150°C | Our Advanced: 200°C (▲▲) |
Mould Longevity | High-volume production runs | Industry Standard: 5,000 cycles | Our Base: 8,000 cycles (▲) | Our Advanced: 15,000 cycles (▲▲) |
Weight | Portable setups, Small-scale production | Industry Standard: Steel (heavy) | Our Base: Plastic (▲▲ lighter, 2.5 kg vs. steel’s 8 kg) | Our Advanced: Steel (heavy but durable) |
Precision Tolerance | Aerospace, Electronics | Industry Standard: ±0.2 mm | Our Base: ±0.1 mm (▲) | Our Advanced: ±0.05 mm (▲▲) |
⭐⭐⭐⭐⭐ James Wilkins - Industrial Extrusion Plant Manager
"We’ve integrated the SPIDER Extrusion Pro Model into our production line for aerospace-grade hydraulic tubing, and the results are outstanding. The ±0.1mm tip precision has reduced our post-processing rework by nearly 40%. The 300°C heat resistance allows us to run PPSU extrusions without any warping or degradation. After 7 months of continuous use, the mirror-polished surface still shows minimal wear. This is industrial engineering at its best."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Elena Martinez - Small-Scale PVC Pipe Workshop Owner
"As a small workshop owner, I needed something reliable but affordable. The Base Model from SPIDER Extrusion has been a game-changer. It installs easily on our existing extruder, and the DIN 415 compliance gave me confidence in meeting local plumbing standards. We’ve produced over 8,000 meters of 25mm pipe with zero die swell issues. The polished finish (Ra ≤0.4μm) really does reduce clogging—cleaning takes half the time now."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Dr. Arjun Patel - Automotive Materials Research Lab
"We’re using the Advanced Model for developing next-gen fuel line prototypes. The 316 stainless steel construction handles solvent exposure exceptionally well, and the adjustable conical tip (60°) gives us fine control over wall thickness. What impressed me most was how seamlessly it met our SGS and ISO 9001 requirements out of the box. Only reason I’m not giving 5 stars is that initial alignment took longer than expected—would benefit from clearer calibration markings."Purchase Date: April 2024 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Professor Lina Zhao - Polymer Engineering Lab, Tech University
"Our team tested three different extrusion dies for a study on melt flow dynamics. The SPIDER die’s conical tip design delivered the most consistent extrudate profile across multiple polymer types, including PVC and PEEK. We’ve been using it for 4 months in high-temperature trials (up to 280°C), and there’s no sign of deformation. The dual-material construction balances thermal stability and structural rigidity perfectly. A must-have for serious R&D work."Purchase Date: January 2025 | Usage Period: 3 months
⭐⭐⭐⭐⭐ Derek Simmons - Process Engineer, ChemFlow Industries
"We operate in a highly corrosive environment, so standard dies lasted only a few weeks. Since switching to the Pro Model with custom high-nickel alloy core, we’ve seen no corrosion after 6 months—even under constant exposure to chlorinated solvents. The ability to customize the extrusion port diameter (32mm) was critical for our chemical transfer lines. Maintenance intervals have doubled, and downtime is down. Worth every penny for heavy-duty applications."Purchase Date: May 2024 | Usage Period: 7 months
Average Rating: 4.9/5 ⭐ (93 Reviews)
Dr. Rebecca Langford - Senior Materials Engineer, Plastics Innovation Group
"Having evaluated over 50 extrusion dies in the past decade, I can confidently say the SPIDER Extrusion Pro Model sets a new benchmark for precision and durability. Its ±0.1mm tolerance and 300°C capability make it one of the few dies capable of handling high-performance polymers like PEEK and PPSU reliably. The conical tip design significantly reduces die drool and ensures laminar flow—critical for aerospace and medical applications."
Michael Tran - Industrial Process Optimization Consultant
"For facilities scaling up from pilot to production, the Advanced and Pro Models offer unmatched ROI. The 15,000-cycle lifespan (vs. industry average of 5,000) translates to major cost savings. I’ve recommended SPIDER dies to three clients in the automotive sector—all reported improved dimensional consistency and reduced scrap rates within the first month of use."
Posted: 2 days ago
"Using the Pro Model for hydraulic line production. The custom 58° conical tip delivers flawless wall uniformity. Exceeded our ISO 14052 compliance targets. Support team was responsive during setup."
Posted: 1 week ago
"Ordered the Base Model with 20mm port. Installed in under an hour. Surface finish is excellent—no adhesion even after 12-hour shifts. Great value for industrial use."
Posted: 3 weeks ago
"Very precise die, but new users may need time to optimize pressure settings. Once dialed in, extrusion is smooth and repeatable. Looking into customization for next order."
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