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Directly Factory of Full Automatic Produce for High Quality Independent Bonel Coil Springs for Spring Mattress

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Quality Spring Production: Automatically manufactures bonel coil springs for spring mattresses using high carbon steel, ensuring durability and compliance with BS7177 safety standards.
  • Precision Compression Load Handling: Designed to produce springs with a 100lb compression load capacity, optimizing support and longevity for mattress applications.

Key features

  • 1. Material Technology

  • With high carbon steel construction, ensure durability and resistance to deformation under heavy loads. 20% stronger than standard steel springs [*Disclaimer: Based on internal testing; actual results may vary].

  • 2. Interactive Design

  • With modular design and automated processes, customize wire mesh dimensions and patterns to meet specific mattress requirements. Faster setup than manual adjustments [Disclaimer: Performance may vary based on configuration].

  • 3. Performance Parameters

  • With a 100lb load capacity, handle high-pressure compression demands for mattress springs. 30% faster production speed than traditional methods [Disclaimer: Results depend on operational conditions].

  • 4. Scenario Solutions

  • Designed for commercial mattress manufacturing, ensuring consistent output for large-scale production. Ideal for high-volume mattress factories compared to small-scale equipment [Disclaimer: Capacity varies by model].

  • 5. Certification Standards

  • BS7177 certification ensures compliance with safety and quality standards for mattress springs. Guaranteed safety compliance [Disclaimer: Certification validity subject to manufacturer’s documentation].

Product details

Directly Factory of Full Automatic Produce for High Quality Independent Bonel Coil Springs for Spring Mattress

The Full Automatic Bonel Coil Spring Production Machine is designed for high-volume manufacturing of compression springs for spring mattresses. Built with high carbon steel and carbon steel materials, it meets BS7177 certification standards for durability and safety. Its modular design enables customization of spring dimensions and wire specifications, while automation ensures precision and efficiency in mattress spring production.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialSteel, High Carbon Steel, Carbon SteelEnsures corrosion resistance and strength for mattress cores
CertificationBS7177Compliance for industrial spring safety standards
Load Capacity100 lbSupports heavy-duty mattress applications
Automation LevelFully AutomatedReduces labor costs and improves production speed
Safety FeaturesGuarded mechanisms, warning labelsProtects operators during high-speed operations
Adjustable ParametersWire diameter (0.8–2.5mm), Coil thickness (variable)Custom spring designs for diverse mattress types

Customization guide

Adjustable parameters such as wire diameter, coil thickness, and mesh size allow customization to meet specific mattress requirements. For example, thinner wires (0.8–1.2mm) suit soft mattresses, while thicker wires (2.0–2.5mm) enhance durability for heavy-use scenarios.

Get inspired

With its modular design, you can tailor spring dimensions to match ergonomic mattress standards. The BS7177 certification ensures compliance with safety regulations, while 20% faster production speeds than traditional models boost output.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed500 springs/hr+15% (575 springs/hr)+30% (650 springs/hr)*
Max Load Capacity100 lb120 lb150 lb
Wire Diameter Range0.8–2.0mm0.8–2.5mm0.8–3.0mm
CertificationsBS7177BS7177 + ISO 9001BS7177 + ISO 9001 + CE

Supplier's note

  1. Three Technical Breakthroughs:

    • BS7177 Compliance: Ensures springs meet stringent safety and durability standards for mattress applications.
    • Modular Automation: Adjustable parameters reduce downtime for retooling, enabling rapid production shifts.
    • Enhanced Material Compatibility: Supports high-carbon steel for corrosion resistance in humid environments.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium mattress manufacturers prioritizing cost efficiency.
    • Advanced Model: Suitable for mid-scale production requiring ISO 9001 quality assurance and expanded wire diameter flexibility.
    • Pro Model: Best for industrial-scale operations needing 30% faster production and 150 lb load capacity for heavy-duty mattress cores.

Pro Model’s 650 springs/hr output exceeds industry benchmarks by 25%, reducing lead times for bulk orders. When paired with its expanded wire range, it accommodates luxury mattress designs requiring thicker, high-carbon steel coils.

Frequently asked questions

  • Which full automatic bonel coil spring machine suits mattress manufacturers needing BS7177 certification?

  • How do I maintain the frothing nozzle of a full automatic steel spring production machine?

  • Rayon vs. Cotton: Which material is better for compression springs in heavy-duty applications?

  • Can I customize mesh sizes for agricultural uses with this full automatic spring machine?

  • Is the material of your bonel coil springs FDA-approved for medical mattress applications?

  • What load capacity can the full automatic compression spring machine handle for heavy industrial use?

  • How does automation improve production efficiency for bonel coil springs?

  • Which spring type is best for adjustable mattresses: compression or extension?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Industry Standard Compression SpringsGeneral mattress support80 lb load capacity (ASTM F399)Affordable, widely availableLimited durability, may sag over time (50k cycles vs. 70k for premium)
Our Base Compression SpringsMid-range mattresses100 lb load capacity (▲25%)
High carbon steel (0.6% ISO 6936)
BS7177 certified
Durable (50k cycles), meets safety standardsSlightly higher cost than standard
Our Advanced Compression SpringsHigh-end mattresses120 lb load capacity (▲50%)
Extra high carbon steel (0.7% ISO 6936)
BS7177 + ISO 9001
Enhanced durability (70k cycles), premium performanceHigher price point
Pocketed Coil SpringsLuxury mattressesEnclosed coils (ISO 15766)
85 lb capacity
Motion isolation, body contouringExpensive, less firmness (vs. compression springs)
Latex CoilsAllergy-sensitive usersLatex wrapped (ASTM D2000)
90 lb capacity
Breathable, hypoallergenicHigher cost, less common in standard mattresses
Foam Core Compression SpringsBudget mattressesPolyurethane core (ASTM D295)
60 lb capacity
Cost-effective, softer feelLess durable (30k cycles), may compress over time

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