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Double Degassing Extruder Recycling Machine PE PP Film PA PS HDPE Flakes Granulation Line

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Plastic Recycling & Granulation: Processes post-consumer or industrial plastic waste (PE, PP, PA, PS, HDPE flakes) into high-quality pellets via double degassing technology, ensuring purity and consistency.
  • Material Versatility: Handles a wide range of thermoplastics including PVC, PP, ABS, PET, PC, and others, enabling diverse product outputs like films, pipes, and profiles.

Key features

  • 1. Advanced Double Degassing Technology

  • With double degassing technology, achieve purer output by effectively removing impurities and moisture compared to single-stage systems*. This ensures higher-quality plastic granules for consistent manufacturing results.

  • 2. Versatile Material Compatibility

  • With compatibility with over 15 materials including PET, HDPE, and PVC, process diverse plastic types efficiently*. Ideal for recycling and production of pellets, films, and flakes.

  • 3. User-Friendly Interactive Design

  • With a touchscreen control panel, adjust temperature, speed, and pressure parameters precisely for consistent quality and automation*. Simplifies operation for both novice and experienced users.

  • 4. High-Performance Single-Screw Design

  • With a robust single-screw extrusion system, maintain stable production rates and energy efficiency*. Suitable for medium-to-large-scale operations without compromising output quality.

  • 5. Commercial-Grade Reliability

  • Complies with industrial electrical standards (380V/50Hz), ensuring safe and continuous operation in commercial settings*. Designed for 24/7 use in recycling and manufacturing environments.

Product details

Double Degassing Extruder Recycling Machine PE PP Film PA PS HDPE Flakes Granulation Line

The Double Degassing Extruder Recycling Machine is designed for efficient granulation of post-consumer plastics like PE, PP, PA, PS, and HDPE flakes. With a single-screw configuration and advanced double degassing system, it ensures high-purity output while processing a wide range of thermoplastics.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompatibilityProcesses PET, PE, PP, PVC, PA, ABS, and polylactic acidRecycling mixed plastic waste, film production, and industrial granulation
Degassing SystemDouble degassing chamberEnhanced material purification in recycling operations
Screw ConfigurationSingle-screw designEfficient extrusion of diverse thermoplastics
Voltage Requirement380V, 50HzIndustrial power compatibility
Control SystemAutomated control panelPrecision temperature and speed regulation for quality outputs
Cooling SystemIntegrated water coolingRapid solidification of extruded materials for consistent dimensions

Customization guide

Adjustable screw speed (10–60 RPM) and temperature settings (150°C–300°C) allow customization for specific material melting points and output requirements.

Get inspired

Transform plastic waste into high-quality pellets with precision engineering. Ideal for recycling facilities, packaging manufacturers, and industrial producers seeking reliable granulation solutions.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Capacity200 kg/h+50% (300 kg/h)+100% (400 kg/h)*
Degassing Efficiency80%+15% (95%)+30% (100%)
Automation LevelManual controlsSemi-automaticFully automatic
Energy EfficiencyStandard20% lower能耗比35% lower能耗比

Supplier's note

  1. Double Degassing Breakthrough: The Pro model’s dual degassing chambers achieve 100% purity, eliminating volatile residues for high-quality recycled pellets.
  2. Material Versatility: The Advanced model’s adjustable screw speed (up to 60 RPM) accommodates rigid plastics like PVC and flexible materials like EVA.
  3. Energy Efficiency: The Pro model’s optimized cooling system reduces energy consumption by 35% compared to traditional extruders.

Optimal Version Selection:

  • Base Model: Ideal for small-scale recyclers or startups needing cost-effective processing (≤200 kg/h).
  • Advanced Model: Suitable for medium-sized facilities requiring semi-automation and versatility in handling mixed plastics.
  • Pro Model: Best for large industrial users demanding high throughput (400 kg/h), zero-waste degassing, and full automation.

Example: With the Pro model’s triple-degassing efficiency, you can safely process contaminated HDPE flakes into food-grade pellets. Its fully automatic controls ensure consistent output even during 24/7 operations.

Frequently asked questions

  • Which Double Degassing Extruder model suits small-scale plastic recycling facilities?

  • How to maintain the cooling system of a PE/PP film granulation line?

  • Can this extruder process both PVC and PET flakes efficiently?

  • What customization options are available for die heads in HDPE granulation lines?

  • Is this machine FDA-approved for food-grade PP recycling?

  • How does the single-screw design improve PE flake granulation efficiency?

  • Can the extruder handle mixed plastic flakes from post-consumer waste?

  • What voltage requirements does the granulation line have for international use?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompatibilityRecycling facilities handling mixed wasteSupports 14+ thermoplastic materials (PET, PP, ABS, etc.) ▲▲▲ vs Industry Standard (8 materials)Handles diverse plastics like HDPE flakes and polylactic acidRequires pre-sorting for optimal performance (e.g., separating additives)
Screw DesignHigh-viscosity material processingSingle screw (Base) vs Twin screw (Advanced ▲)Base: Cost-effective for standard plastics; Advanced: Superior mixing for PA/PCTwin screw increases upfront cost by ~30%
Degassing EfficiencyVolatile emission-sensitive productionDouble degassing (60% emission reduction ▲▲ vs Industry’s 40%)Reduces odor and impurities in recycled pelletsExtended cooling time for Advanced models (Triple degassing ▲)
Energy EfficiencyEnergy-constrained facilities8 kWh/kg (Base ▲▲ vs Industry’s 10 kWh/kg) vs 6 kWh/kg (Advanced ▲)Base: 20% lower energy use; Advanced: 40% savings with IoT optimizationAdvanced requires smart grid compatibility
Output ConsistencyHigh-precision manufacturing±3% dimensional tolerance (Base ▲▲ vs Industry’s ±5%) vs ±1.5% (Advanced)Meets ISO 2768 standards for injection molding partsAdvanced sensors add ~$2k to maintenance costs annually
Automation LevelLabor-scarce environmentsSemi-automated PID control (Base ▲) vs Full PLC + IoT (Advanced ▲▲)Base: Reduces operator error by 40%; Advanced: Remote monitoring and alertsAdvanced requires staff training for IoT integration

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