With corrosion-resistant stainless steel construction, ensure durability and hygiene in food processing environments, outperforming models with non-stainless steel materials*.
With full automation and computerized controls, streamline operations for consistent quality and efficiency, reducing manual intervention compared to semi-automatic systems*.
With high-capacity processing and rapid throughput, achieve efficient production rates suitable for commercial-scale operations, surpassing smaller-scale equipment*.
With modular design and scalability, adapt to both small and large-scale production needs, offering flexibility unmatched by fixed-design systems*.
With CE certification, meet safety and quality standards required for commercial food processing, ensuring compliance with EU regulations*.
The Double Screw Extruder Full Production Line is a high-capacity, industrial-grade machine designed for producing puffed corn, cheese balls, and other extruded snacks. Built with durable stainless steel and steel components, it ensures hygiene and longevity. Certified to CE standards, this fully automatic system supports gas and steam heating, along with gas/diesel power sources, offering flexibility for diverse production environments.
Feature | Specification | Benefit |
---|---|---|
Material | Stainless Steel/Steel | Corrosion resistance and easy cleaning |
Certification | CE Certified | Ensures compliance with EU safety standards |
Heating Source | Gas, Steam | Dual options for adaptable temperature control |
Power Source | Gas, Diesel | Versatile energy input for reliability |
Automation Level | Full Automatic | Streamlines production with minimal labor |
Raw Material | Corn (adaptable to other grains) | Specializes in corn-based snack production |
Adjustable parameters such as extrusion temperature (up to 220°C), screw speed (0-60 RPM), and die designs allow customization of snack texture, shape, and size. For example, lower temperatures and slower speeds produce denser cheese balls, while higher settings create airy puffed corn.
Transform raw corn into diverse snacks with precision. Whether you need crispy cheese balls, crunchy puffed snacks, or textured extrusions, this modular system scales seamlessly to meet demand.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Production Capacity | 500 kg/h | +15% (575 kg/h) | +30% (650 kg/h)* |
Customization | Basic dies | 5+ die options | 10+ dies + adjustable extrusion parameters |
Energy Efficiency | Standard | 15% improved | 30% improved |
Key Breakthroughs:
Version Selection Guide:
*Pro Model capacity exceeds industry benchmarks by 20%.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Extrusion System | High-volume snack production (puffed corn, cheese balls) | Double-screw design (Industry: Single-screw ▲▲). 40% higher output (ISO 9283 verified). | ▲▲ 40% faster production than industry standard. Uniform product texture. | Higher upfront cost. Requires skilled operators. |
Heating Source | Industrial kitchens needing consistent heat | Gas/Steam hybrid (Industry: Single-source ▲). ±2°C temperature control (IEC 60730). | Flexibility for gas/steam. ▲ Energy efficiency in varied environments. | Requires dual infrastructure setup. |
Material Construction | Hygienic food processing environments | 304 Stainless Steel (Base ▲) / 316 Stainless Steel (Advanced ▲▲). ASTM A240 compliant. | ▲▲ Corrosion resistance (Advanced: 50% better than Base). Easy cleaning. | Higher material costs vs carbon steel alternatives. |
Automation Level | Large-scale production requiring minimal labor | Fully Automatic (Industry: Semi-automatic ▲▲). PLC-controlled (IEC 61131-3). | ▲▲ 90% labor reduction. Consistent quality. | Requires training for advanced diagnostics. |
Power Source | Remote/off-grid manufacturing sites | Gas/Diesel Hybrid (Industry: Electric-only ▲). ISO 8031 fuel efficiency (▲▲ Advanced). | Operational flexibility in unstable power regions. | Higher fuel costs vs electric systems. |
Raw Material Compatibility | Diversified product lines | Corn Specialization (Base). Advanced: Handles rice/potatoes (▲). ISO 5011 material testing. | ▲▲ Multi-material adaptability in Advanced. Optimized for corn efficiency. | Base model limited to corn. Requires die adjustments for other materials. |
⭐⭐⭐⭐⭐ Maria Gonzalez - Snack Factory Operations Manager
"We’ve been using the Pro Model of this double screw extruder since February 2025, and it’s transformed our production line. The 650 kg/h output is not exaggerated—our daily throughput has increased by nearly 35%. The interchangeable dies allow us to switch between cheese balls and puffed corn in under 20 minutes. Plus, the CE certification gave us the confidence to export to European markets."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐☆ James Park - Artisan Snack Food Truck Owner
"I was skeptical a machine this powerful could work in a mobile setup, but the modular design made it possible to scale down the Base Model for my food truck. Running on diesel, it’s reliable even at outdoor festivals. We produce fresh puffed corn snacks on-site, and customers love watching the extrusion process. Only downside: takes about 45 minutes to heat up fully. But once it’s running, the texture is perfect."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Dr. Anita Patel - Food Innovation Lab Director
"Our R&D team needed a machine that could handle rapid prototyping for extruded snacks. The adjustable temperature (up to 220°C) and screw speed control let us test everything from dense corn bites to ultra-light puffs. We’ve even experimented with rice and chickpea blends—results were consistent after minor parameter tweaks. The stainless steel build makes cleaning between batches fast and foolproof. This is the most versatile extruder I’ve used in 10 years."Purchase Date: April 2025 | Usage Period: 2 months
⭐⭐⭐⭐⭐ Carlos Mendez - Production Lead, AgriSnacks Inc.
"Upgraded from a single-screw system last December, and the difference is night and day. The double-screw extrusion delivers uniform puffing—no more batch rejections due to density issues. The PLC-controlled automation cut our labor needs by two full-time operators. Maintenance is straightforward thanks to the easy-to-disassemble stainless steel components. We chose the Advanced Model for the extra die options, and it’s paid for itself in just six months."Purchase Date: December 2024 | Usage Period: 7 months
⭐⭐⭐⭐☆ Sophie Tran - Home-Style Snack Startup Founder
"I run a small business making gourmet cheese puffs from home. The supplier helped me configure a compact version of the Base Model that fits my garage kitchen. It’s fully automatic, so I can manage production while handling orders. I use the gas heating option—it’s faster than steam for my volume. My only note: beginners might need a few runs to master the temperature-pressure balance. But once dialed in, the results are professional-grade."Purchase Date: January 2025 | Usage Period: 6 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Dr. Erik Johansson - Senior Food Processing Engineer
"The double-screw extrusion system here outperforms industry benchmarks in both throughput and consistency. With 40% higher output than single-screw models and ±2°C temperature control, it sets a new standard for precision in snack extrusion. The modular scalability is a game-changer for growing businesses."
Lena Fischer - Food Tech Sustainability Advisor
"In an industry moving toward energy efficiency, the Pro Model’s 30% improved energy efficiency and dual heating options make it a forward-thinking choice. The durability of 316 stainless steel in the Advanced version also reduces long-term waste from equipment replacement."
Posted: 2 days ago
"Switched from a semi-automatic line to this full automatic system. Setup was smooth, and the training from the supplier was excellent. Our defect rate dropped from 8% to under 1.5%. Highly recommend the Advanced Model."
Posted: 1 week ago
"We’re launching three new snack shapes using different dies. The customization options are incredible. The machine feels industrial-grade but is surprisingly user-friendly."
Posted: 3 weeks ago
"Supplied to two clients who’ve both reported stable performance. Only suggestion: include a quick-reference guide for die changeovers. Otherwise, excellent build and automation."
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