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  • Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process
  • Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process
  • Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process
  • Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process
  • Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process
  • Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process
Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process

Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process

  • >= 1 Sets
    $1,500

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
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Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Copper Wire Stranding: High-precision stranding of copper wires using a planetary configuration for uniform twisting and bundling, ensuring optimal conductivity and durability.
  • Dual Capstan Haul-Off System: Maintains consistent tension control and precise speed regulation during the stranding process, enhancing production efficiency and product quality.

Key features

  • 1. Corrosion-Resistant Metallic Spools (Material Technology)

    • With corrosion-resistant metallic spools, ensure long-term durability in industrial environments. The dual capstan design offers ~30% longer lifespan than standard models* [*Disclaimer: Based on internal testing; actual results may vary].

  • 2. Touchscreen Interface with Multi-Program Presets (Interactive Design)

    • With an intuitive touchscreen interface, access preconfigured programs for diverse stranding configurations. Reduces manual adjustments by 40% compared to traditional models* [*Disclaimer: Based on internal testing; actual results may vary].

  • 3. High-Speed Planetary Stranding Technology (Performance Parameters)

    • With planetary stranding technology, achieve output speeds of up to 50m/min and handle wire diameters from 0.1mm to 5mm. Outperforms conventional machines by 25% in speed and precision* [*Disclaimer: Based on internal testing; actual results may vary].

  • 4. Customizable for Industrial & Commercial Applications (Scenario Solutions)

    • Designed for continuous commercial operation, this machine adapts to high-volume production of telecommunications, power, or data cables. Ideal for 24/7 industrial use, unlike home-based alternatives* [*Disclaimer: Performance may vary by application].

  • 5. ISO-Compliant Safety & Quality Standards (Certification Standards)

    • Complies with ISO 9001 quality and OSHA safety standards, ensuring reliable performance and operator protection. Meets global industrial safety regulations for cable manufacturing* [*Disclaimer: Certifications subject to manufacturer’s confirmation].

Product details

Dual Capstan Haul off in Planetary Type Copper Wire Stranding Process

The Dual Capstan Haul-off in Planetary Type Copper Wire Stranding Machine is a robust, automated solution for high-precision copper wire stranding. Designed for industrial cable manufacturing, it combines durability, safety, and customization to handle diverse wire gauges and production demands.

Technical specifications

FeatureSpecificationBenefit
Material ConstructionSteel/Aluminum alloy frame with corrosion-resistant coatingEnsures longevity in harsh industrial environments.
Automation LevelFully automatic control system (PLC-based with touchscreen interface)Reduces manual intervention and enhances process consistency.
Safety FeaturesYellow safety barriers, ISO 13849-1 compliant safety interlocksMeets industrial safety standards, protecting operators during operation.
Wire CapacitySupports copper wire diameters from 0.1mm to 3.0mmVersatile for telecommunications, power cables, and electrical wiring.
Stranding ProcessPlanetary capstan alignment with dual haul-off spoolsAchieves uniform tension distribution for high-quality stranded cables.

Customization guide

Adjustable parameters include:

  • Spool Diameter: Customizable to accommodate wire gauges from 0.1mm to 3.0mm.
  • Capstan Speed: Programmable via PLC for optimal tension control.
  • Material Handling: Configurable for copper alloys or coated wires.

Get inspired

With its planetary stranding mechanism and automated controls, this machine streamlines copper wire production while ensuring precision. Ideal for manufacturers needing reliable, scalable solutions for telecommunications, power distribution, or industrial cabling.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Stranding Speed (m/min)150+15% (172.5)+30% (195)*
Max Wire Diameter (mm)2.02.5 (+25%)3.0 (+50%)
Motor Power (kW)57 (+40%)10 (+100%)
Tension Control Precision±3%±2% (+50% improvement)±1% (+200% improvement)
CertificationsCE, RoHSCE, RoHS, ULCE, RoHS, UL, ISO 9001

Supplier's note

  1. Technical Breakthroughs:

    • Planetary Capstan Alignment: Achieves ±1% tension uniformity in the Pro model, reducing cable defects by 40%.
    • Corrosion-Resistant Coating: Extends machine lifespan by 2x in humid environments compared to uncoated alternatives.
    • PLC Automation: Cuts setup time by 30% versus manual systems, enabling rapid production scaling.

  2. Version Selection Guidance:

    • Base Model: Ideal for SMEs producing standard copper wires (≤2mm) with moderate output needs.
    • Advanced Model: Suitable for mid-scale manufacturers requiring thicker wires (up to 2.5mm) and enhanced safety certifications (e.g., UL).
    • Pro Model: Best for high-volume production of 3mm copper cables, with triple the tension precision of industry benchmarks. Its 10kW motor ensures 20% faster stranding than competitors.

*Pro Model speed tested 20% faster than traditional planetary stranding machines.

Frequently asked questions

  • Which planetary stranding machine suits high-volume copper wire production?

  • How do I maintain the frothing nozzle of a planetary stranding machine?

  • Stainless Steel vs. Aluminum: Which material is better for planetary stranding spools?

  • Can I customize the Dual Capstan Haul Off for different wire gauges?

  • Is the material used in planetary stranding machines FDA-approved?

  • What makes the Dual Capstan Haul Off suitable for copper wire stranding?

  • Can this machine handle both fine and thick copper wires?

  • How does the Dual Capstan Haul Off ensure safety during stranding?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Planetary Stranding MachinesHigh-volume copper wire productionStranding Speed: 15 m/min (Industry) ▲25 m/min (Base) ▲35 m/min (Advanced) (ISO 13849-1)
Copper Compatibility: ASTM B117 salt spray test passed		High precision, reduced labor costs, scalable automation levelsHigher upfront cost, requires skilled operators, maintenance-intensive
Manual Stranding MachinesSmall-scale/prototypingStranding Speed: 5 m/min (Manual)Low cost, flexible for customization, minimal space requirementsLabor-intensive, slower production, limited scalability
Automatic ExtrudersCoating cables for insulationExtrusion Temp Control: ±2°C (ISO 9001)
Throughput: 100 m/h (Industry) ▲120 m/h (Base) ▲150 m/h (Advanced)		Consistent coating quality, high throughput for mass productionHigh energy consumption, complex calibration, requires regular maintenance
Wire Braiding MachinesShielding cables for EMI protectionBraid Density: 80% (Industry) ▲90% (Base) ▲95% (Advanced) (ASTM F2097)
Speed: 800 spm (Industry) ▲1000 spm (Base) ▲1200 spm (Advanced)		Superior EMI shielding, adaptable to varied cable diametersHigh initial investment, requires precise setup, noise levels up to 85 dBA
Cable Coiling MachinesPackaging and storage of finished cablesCoiling Diameter Accuracy: ±0.5mm (ISO 2768)
Speed: 20 coils/min (Industry) ▲25 coils/min (Base) ▲30 coils/min (Advanced)		Neat, uniform coils for shipping, reduces tanglingLimited to specific cable diameters, occupies significant floor space
High-Speed Twisting MachinesTwisted-pair data cablesTwisting Speed: 1000 rpm (Industry) ▲1200 rpm (Base) ▲1500 rpm (Advanced) (IEC 60225)Rapid production of twisted pairs, minimizes signal interferenceHigh vibration/noise (up to 90 dBA), sensitive to material thickness variations

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.