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Dual Mainframe Carousel Splitting Foam Cutting Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Foam Cutting & Splitting: Equipped with a dual mainframe and carousel system for high-precision cutting and splitting of large, cylindrical foam materials.
  • PLC-Controlled Automation: Utilizes a programmable logic control (PLC) system for consistent, automated operations, including material positioning and robotic arm manipulation.

Key features

  • 1. Material Technology

  • With a corrosion-resistant metal frame and durable red platform, ensure robustness for heavy-duty industrial use. The reinforced structure withstands frequent operation and harsh environments, maintaining structural integrity over time.

  • 2. Interactive Design

  • With a PLC-driven touchscreen interface, program multi-step cutting routines and adjust parameters effortlessly. The intuitive control panel allows real-time monitoring and customization for precise foam processing.

  • 3. Performance Parameters

  • The dual mainframe carousel system enables simultaneous cutting operations, boosting productivity by up to 35% compared to single-unit machines. This design handles large-scale foam processing with consistent precision.

  • 4. Scenario Solutions

  • Engineered for continuous commercial operation, this machine supports 24/7 use in high-volume manufacturing environments. Its modular design adapts to diverse foam cutting needs, from apparel to industrial applications.

  • 5. Certification Standards

  • Equipped with OSHA-compliant safety barriers and emergency stop features, the machine prioritizes operator safety during high-speed operations. It adheres to industrial safety protocols for reliable, risk-minimized use.

Product details

Dual Mainframe Carousel Splitting Foam Cutting Machine

The Dual Mainframe Carousel Splitting Foam Cutting Machine combines industrial-grade durability with advanced automation to streamline foam processing. With a PLC-controlled system and 380V power stability, it ensures precision cutting for large-scale applications. Its circular carousel platform and robotic arm enable efficient handling of cylindrical materials, while safety barriers and customizable controls adapt to diverse production needs.

Technical specifications

FeatureSpecificationBenefit
Control SystemPLC-basedWith PLC control, you can achieve precise, repeatable cutting parameters.
Voltage380VEnsures stable power delivery for heavy-duty operations.
Carousel PlatformCircular, red anti-slip surfaceSecurely holds large/cylindrical foam materials during processing.
Robotic Arm6-axis manipulatorEnables high-precision automated material handling and cutting.
Safety FeaturesFull perimeter guards + emergency stopMeets OSHA standards for operator protection.
Control PanelTouchscreen with customizable presetsSimplifies setup and operation adjustments.

Customization guide

Adjustable carousel diameter (up to 2m) and robotic arm reach (3–5m) to accommodate varying material sizes and production requirements.

Get inspired

Optimize your foam cutting workflow with the Dual Mainframe Carousel Splitting Foam Cutting Machine. Designed for industrial-scale production, this machine combines advanced automation with robust safety features to deliver precision and efficiency in foam processing.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Cutting Speed10m/min+15% (11.5m/min)+30% (13m/min)*
Precision±1mm±0.5mm±0.2mm
Automation LevelManual/Semi-AutoSemi-AutomatedFully Automated

Supplier's note

  1. Technical Breakthroughs:

    • PLC Control System: Enables real-time adjustments for consistent foam thickness and pattern accuracy.
    • Carousel Platform Design: Reduces material handling time by 20% compared to flat-bed systems.
    • 6-Axis Robotic Arm: Achieves 99.5% cut precision, surpassing industry-standard 98%.
  2. Version Selection Guidance:

    • Pro Model: Ideal for high-volume manufacturers requiring ultra-precise cuts (e.g., aerospace foam components). Its ±0.2mm precision and fully automated workflow reduce defects by 30%.
    • Advanced Model: Best for mid-scale operations needing semi-automated flexibility (e.g., furniture foam production). The 11.5m/min speed balances cost and efficiency.
    • Base Model: Suitable for small workshops prioritizing affordability. Manual controls allow gradual automation adoption.

*Pro Model’s speed exceeds industry benchmarks by 25% due to optimized motor torque and lightweight arm design.

Frequently asked questions

  • Which foam cutting machine model is best for high-volume production in manufacturing facilities?

  • How do I maintain the robotic arm on a Dual Mainframe Carousel Splitting Foam Cutting Machine?

  • Can the Dual Mainframe machine handle rigid and flexible foam materials?

  • Does the machine support custom attachments for specialized foam cutting tasks?

  • Is the PLC control system on this foam cutting machine compliant with safety standards?

  • What automation features make this machine efficient for industrial foam cutting?

  • What safety features does the Dual Mainframe machine have for operator protection?

  • Which industries benefit most from using this industrial foam cutting machine?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Control System TypePrecision manufacturing, complex patternsIndustry Standard: Relay-based control (basic functions)
Our Base: PLC (ISO 13849-1 compliant)
Our Advanced: Smart PLC + IoT (▲▲▲)
(Supports remote diagnostics)
▲▲▲: Programmable logic for complex cuts, reduced downtime (40% fewer errors)
Industry Standard: Lower cost
Industry Standard: Limited customization
Our Advanced: Higher upfront cost
Voltage RequirementHeavy-duty industrial settingsIndustry Standard: 220V (residential-grade)
Our Base/Advanced: 380V (▲)
(Handles high-power tools without voltage drops)
▲: Supports heavy machinery, stable performance under loadRequires industrial-grade electrical infrastructure
Material HandlingLarge-scale foam processingIndustry Standard: <500kg payload
Our Base: 800kg (ISO 9001)
Our Advanced: 1200kg (▲▲)
(Circular platform for cylindrical materials)
▲▲: Processes bulk materials efficiently (e.g., mattress cores)
Industry Standard: Limited to small batches
Industry Standard: Slower production
Our Advanced: Requires larger workspace
Automation LevelHigh-volume productionIndustry Standard: Manual operation
Our Base: Semi-automated (robotic arm)
Our Advanced: Fully automated (▲▲▲)
(Reduces labor by 60%)
▲▲▲: Consistent precision, 24/7 operation
Industry Standard: Labor-intensive
Industry Standard: Higher error rates
Our Advanced: Requires skilled technicians
Safety FeaturesHazardous material environmentsIndustry Standard: Basic guards
Our Base: Dual sensors + barriers (▲)
Our Advanced: Smart sensors + emergency stop (▲▲)
(Meets OSHA 1910.212 standards)
▲▲: Minimizes workplace accidents (90% fewer incidents)
Industry Standard: Minimal compliance
Industry Standard: Higher risk of injury
Our Advanced: Higher equipment cost
Customization OptionsDiverse material typesIndustry Standard: Fixed cutting patterns
Our Base: 10+ presets (▲)
Our Advanced: Customizable via CAD integration (▲▲)
(Supports 3D modeling compatibility)
▲▲: Adapts to unique designs (e.g., automotive seating)
Industry Standard: Limited versatility
Industry Standard: Rigid workflows
Our Advanced: Steeper learning curve

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