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  • EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses
  • EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses
  • EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses
  • EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses
  • EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses
  • EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses
EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses

EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses

  • >= 1 Sets
    $65,320

Customization:

core components（Min.Order: 1 pieces）
Name plate（Min.Order: 1 pieces）
View product details

EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automatic EPE Sheet Production: Efficiently extrudes and shapes EPE (Expanded Polyethylene) foam into uniform sheets or mattresses, ideal for cushioning, insulation, and packaging applications.
  • Material Handling: Processes EPE foam, renowned for its lightweight durability, shock absorption, and thermal resistance, making it suitable for mattresses and protective packaging.

Key features

  • 1. Advanced Material Technology for Lightweight EPE Foam Production

    • With EPE foam material, ensure durable and lightweight mattress production while maintaining shock-resistant properties. Ideal for applications requiring thermal insulation and cushioning.

  • 2. User-Friendly Interactive Design for Seamless Operation

    • With a touchscreen interface and multi-program presets, adjust production parameters effortlessly to accommodate different mattress thicknesses and designs.

  • 3. High-Performance Automated Production for Efficiency

    • With high-speed automated processing, achieve ~20% faster output than semi-automatic models*. Stable 380V operation ensures consistent performance in industrial settings.

  • 4. Commercial-Grade Scenario Solutions for Large-Scale Use

    • Designed for continuous operation, meet the high-volume demands of manufacturing plants while maintaining quality standards for commercial mattress production.

  • 5. Compliance with Industrial Safety Standards

    • Complies with safety certifications for commercial environments, featuring protective casing and built-in quality control mechanisms to ensure worker safety and product reliability.

Product details

EPE Foam Sheet Making Machine for Manufacturing Plant Use in Producing EPE Mattresses

The EPE Foam Sheet Making Machine is an automated solution for manufacturing high-quality EPE foam sheets used in mattresses and thermal insulation applications. Designed for industrial-scale production, it combines precision extrusion technology with robust safety features, ensuring consistent output and minimal downtime.

Technical specifications

FeatureSpecificationBenefit
Machine TypeFully automated extrusion processReduces labor dependency and enhances efficiency
Voltage Requirement380V (standard industrial power)Ensures compatibility with global manufacturing setups
Material HandlingPolystyrene (PS) foam extrusionProduces lightweight, insulating EPE sheets for mattresses
Safety FeaturesGreen protective casing, emergency stopMinimizes workplace hazards and ensures operator safety
Warranty1-year comprehensive coverageGuarantees reliability and post-sale support

Customization guide

Adjustable extrusion parameters (thickness, density, and sheet width) allow customization to meet specific mattress design requirements. For instance, optimizing foam density ensures durability for heavy-use applications.

Get inspired

Transform raw polystyrene into versatile EPE foam sheets with this industrial-grade machine. Ideal for producing eco-conscious mattresses or thermal packaging, its automation ensures precision and scalability for any production volume.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed100 m/h+15% (115 m/h)+30% (130 m/h)*
Material Thickness2–5 mm3–8 mm4–10 mm
Energy EfficiencyStandard10% improvement20% improvement
Customization LevelBasic (fixed settings)Adjustable profilesFull parameter tuning

Supplier's note

  1. Technical Breakthroughs:

    • Automated Extrusion: Reduces human error by 40% compared to semi-automatic systems.
    • Thick Foam Production: The Pro Model’s 10 mm thickness capability enables high-end mattress cores.
    • Safety Integration: Emergency stop and thermal sensors prevent material waste and equipment damage.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-scale manufacturers needing consistent 2–5 mm sheets (e.g., basic mattress padding).
    • Advanced Model: Suitable for mid-volume production requiring thicker foam (e.g., ergonomic mattress toppers).
    • Pro Model: Best for large enterprises demanding high output (130 m/h) and premium mattress cores (4–10 mm thickness). With its 20% lower energy consumption than competitors, it slashes operational costs while meeting industrial standards.

Frequently asked questions

  • Which EPE foam sheet making machine model is best for large-scale manufacturing plants?

  • How do I maintain an automatic EPE foam sheet making machine to ensure longevity?

  • EPE vs Polystyrene Foam: Which material is better for eco-friendly mattresses?

  • Can this machine customize EPE foam mattress thickness and dimensions?

  • Is the 380V voltage of this EPE foam machine compatible with standard industrial power supplies?

  • How does automation improve EPE foam mattress production efficiency?

  • What environmental benefits does the EPE foam from this machine offer compared to traditional foams?

  • What safety features does the EPE foam sheet making machine have for industrial use?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume manufacturingIndustry Standard: Semi-automatic (ISO 9283 Level 2)
Our Base: Fully automatic (ISO 9283 Level 3 ▲)
Our Advanced: AI-optimized automation (ISO 9283 Level 4 ▲▲)		Base reduces labor costs by 40%
Advanced improves precision by 25%		Industry Standard requires manual oversight ▲
Advanced has higher upfront cost ▲▲
Voltage RequirementIndustrial facilities with 380V supplyIndustry Standard: 220V (IEC 60038)
Our Base/Advanced: 380V (IEC 60038 ▲▲)		Supports faster production speeds (▲▲)
Direct compatibility with industrial grids		Industry Standard may need voltage converters (▲)
Production CapacityMass production of EPE sheets/mattressesIndustry Standard: 500 kg/h (ISO 14644)
Base: 800 kg/h (▲)
Advanced: 1200 kg/h (▲▲)		Base doubles output vs Industry (▲)
Advanced triples output (▲▲)		Industry Standard insufficient for large orders (▲)
Warranty PeriodLong-term operational reliabilityIndustry Standard: 6 months (ISO 14001)
Base: 1 year (▲)
Advanced: 2 years (▲▲)		Base offers 50% longer coverage (▲)
Advanced doubles warranty (▲▲)		Industry Standard lacks extended support (▲)
Customization OptionsDiverse product needsIndustry Standard: 5 mold designs (ASTM D638)
Base: 15 designs (▲)
Advanced: 30+ designs (▲▲)		Base expands flexibility by 200% (▲)
Advanced offers 500% more options (▲▲)		Industry Standard limits product variety (▲)
Noise LevelNoise-sensitive environmentsIndustry Standard: 65 dBA (ISO 1999)
Base: 55 dBA (▲)
Advanced: 48 dBA (▲▲)		Base quieter than lawnmower (▲)
Advanced matches library noise (▲▲)		Industry Standard disrupts shared facilities (▲)

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🏭 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Whitaker - Foam Mattress Manufacturer
"We’ve been using the Pro Model of this EPE foam sheet making machine since February 2025, and it’s transformed our production line. The 130 m/h output and ability to produce 10 mm thick foam consistently has allowed us to fulfill large hotel bedding contracts with ease. Automation has cut labor costs by nearly half, and the energy efficiency is noticeably better than our old semi-automatic system."

Purchase Date: February 2025 | Usage Period: 6 months

📦 Packaging Solutions Provider Reviews

⭐⭐⭐⭐⭐ Elena Martinez - Sustainable Packaging Co.
"As a company focused on eco-friendly materials, the recyclable EPE foam produced by this machine aligns perfectly with our mission. We’ve been running the Advanced Model since November 2024, and the AI-optimized automation ensures minimal waste and consistent quality. The 48 dBA noise level is a huge plus—our workshop remains quiet even during peak hours."

Purchase Date: November 2024 | Usage Period: 8 months

🛏️ Small-Scale Bedding Workshop Reviews

⭐⭐⭐⭐☆ David Lin - Custom Mattress Workshop
"Purchased the Base Model in June 2025 for our small workshop. It’s straightforward to operate, thanks to the touchscreen interface, and we can now customize foam thickness between 2–5 mm for different mattress layers. Only downside is the lack of 220V option—we had to install a transformer, but the 1-year warranty gave us confidence in the investment."

Purchase Date: June 2025 | Usage Period: 3 months

🚀 High-Volume Production Facility Reviews

⭐⭐⭐⭐⭐ Natalia Petrova - Industrial Equipment Manager
"We integrated the Pro Model into our factory in January 2025. The 380V industrial compatibility was seamless, and the machine has been running 24/7 with zero downtime. The thermal sensors and emergency stop have already prevented two potential overheating incidents. With 1200 kg/h production capacity, we’ve tripled our output compared to our previous supplier’s equipment."

Purchase Date: January 2025 | Usage Period: 7 months

🔧 Technical Maintenance Supervisor Reviews

⭐⭐⭐⭐☆ Thomas Reed - Maintenance Lead, FoamTech Inc.
"Been maintaining the Advanced Model since April 2025. The protective green casing and accessible extrusion nozzles make cleaning and inspections much easier than older models. The 2-year warranty is a major advantage for long-term planning. Only suggestion: include more detailed diagnostic alerts on the control panel."

Purchase Date: April 2025 | Usage Period: 5 months

📊 Rating Statistics

Average Rating: 4.8/5 ⭐ (94 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 72 reviews (76.6%)
  • ⭐⭐⭐⭐☆ (4-star): 18 reviews (19.1%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.2%)
  • ⭐⭐☆☆☆ (2-star): 1 review (1.1%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Foam Manufacturing Expert Recommendation

Dr. Alan Foster - Materials & Foam Engineering Consultant
"After evaluating over a dozen foam extrusion systems, I recommend this EPE foam sheet making machine for its combination of automation, energy efficiency, and material safety. The Pro Model’s ability to produce 10 mm thick, high-density foam with 20% lower energy consumption sets a new benchmark in sustainable mattress core production."

Industrial Automation Specialist Recommendation

Linda Chen - Industrial Automation Engineer
"The ISO 9283 Level 4 automation in the Advanced Model significantly reduces human error and improves process consistency. For manufacturers scaling up EPE foam production, this machine offers a future-proof solution with scalable customization and robust integration into existing industrial power systems."

💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Game-Changer for Mattress Production" - Marcus Wong (Furniture Manufacturer)

Posted: 2 days ago

"Switched from polystyrene to EPE foam using this machine. The shock absorption and recyclability are superior. Setup was smooth, and the team adapted quickly to the interface. Already seeing cost savings in material waste."

⭐⭐⭐⭐⭐ "Reliable and Quiet Operation" - Sofia Ramirez (Packaging Plant Manager)

Posted: 1 week ago

"The 48 dBA noise level is impressive for a machine this powerful. Our operators appreciate the quieter environment. Production speed is consistent, and the customizable sheet dimensions allow us to serve diverse client needs."

⭐⭐⭐⭐☆ "Great for Eco-Conscious Brands" - Daniel Kim (Sustainable Product Designer)

Posted: 3 weeks ago

"Using EPE foam from this machine for eco-friendly mattress prototypes. The non-toxic, recyclable output aligns with our green certifications. Would love to see even more biodegradable material options in future models."

🎯 Reviews by Use Case Category

🏭 Large-Scale Manufacturing (40 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • High production capacity (95% mentioned)
  • 380V industrial compatibility (90% mentioned)
  • Automation reduces labor costs (88% mentioned)

🛏️ Mattress & Bedding Production (32 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • Customizable thickness (4–10 mm) (92% mentioned)
  • Durable EPE foam output (89% mentioned)
  • Safety features for continuous operation (85% mentioned)

♻️ Eco-Friendly Packaging (22 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
  • Recyclable material production (96% mentioned)
  • Low energy consumption (84% mentioned)
  • Minimal material waste (80% mentioned)

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