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EPS XPS Foam Recycling Machine Double Stage With Crusher Machine Expanded Polystyrene Pelletizing Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • EPS/XPS Foam Recycling: Efficiently processes expanded polystyrene (EPS) and extruded polystyrene (XPS) foam into reusable plastic pellets through a double-stage process (crushing and extrusion).
  • Multi-Material Compatibility: Handles a wide range of plastics, including polystyrene, PVC, PP, PC, PET, PE, and others, enabling versatile recycling and pelletizing applications.

Key features

  • 1. Material Compatibility & Diverse Processing Capabilities

  • With compatibility for 14+ plastic types (polystyrene, PVC, PP, PC, PLA, and more), process a wide range of materials efficiently. This versatility outperforms single-material-focused machines*, enabling broader industrial applications.

  • 2. High-Efficiency Screw Design

  • With a 36:1 screw L/D (length-to-diameter) ratio, achieve ~25% faster extrusion speeds compared to standard 24:1 ratios*. This ensures rapid pelletization while maintaining material integrity, ideal for high-volume production.

  • 3. Automated Control for Precision

  • With an intuitive touchscreen control panel, adjust temperature, speed, and output settings precisely. This automation reduces manual intervention compared to traditional dial-based systems*, minimizing errors and downtime.

  • 4. Dual-Stage Recycling Solution

  • Designed for EPS/XPS foam recycling, the double-stage system (crusher + extruder) efficiently processes bulky waste into pellets. This setup handles larger input volumes than single-stage machines*, making it ideal for commercial recycling centers.

  • 5. Certified Safety & Quality Assurance

  • Certified to CE and SGS standards, ensuring compliance with EU safety and quality regulations. This guarantees reliability compared to non-certified alternatives*, reducing operational and compliance risks.

Product details

EPS XPS Foam Recycling Machine Double Stage With Crusher Machine Expanded Polystyrene Pelletizing Machine

The EPS XPS Foam Recycling Machine Double Stage is a high-performance plastic extrusion system designed to process expanded polystyrene (EPS), extruded polystyrene (XPS), and other thermoplastics into reusable pellets. Equipped with a 36:1 screw L/D ratio and CE certification, this machine ensures efficient material processing, minimal waste, and compliance with international safety standards.

Technical specifications

FeatureSpecificationBenefit
CertificationCE compliantEnsures safety, health, and environmental compliance
Screw L/D Ratio36:1Achieves uniform melting and high output rates
Materials ProcessedPP, PET, ABS, PVC, PE, PLA, HDPE, etc.Versatile for recycling diverse plastic waste
AutomationPLC-controlled systemEnsures precise temperature and pressure control
Processing Capacity200–300 kg/h (adjustable)Scales to meet production demands

Customization guide

Adjustable parameters such as screw configurations, die sizes, and heating zones can be tailored to optimize output for specific materials (e.g., denser EPS foam or flexible PVC). Custom die designs enable production of pellets in varying sizes and shapes to meet industry-specific requirements.

Get inspired

Transform waste EPS/XPS foam into high-quality pellets for new products like insulation boards, packaging materials, or raw plastic feedstock. With its robust construction and CE/SGS certifications, this machine is ideal for recycling facilities, construction waste management, and plastic manufacturing industries.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Screw L/D Ratio36:139:1 (+8% efficiency)42:1 (+20% efficiency)*
Processing Capacity200 kg/h250 kg/h300 kg/h
Energy EfficiencyStandard15% lower能耗比30% lower能耗比比 industry benchmarks
CustomizationLimited optionsAdjustable diesFull customization
CertificationsCECE + ISO 9001CE + SGS + ISO 9001

Supplier's note

  1. Technical Breakthroughs:

    • The 36:1 screw L/D ratio ensures uniform material melting, reducing waste by 15% compared to shorter screws.
    • PLC automation enables real-time adjustments to temperature and pressure, guaranteeing consistent pellet quality.
    • Multi-material compatibility (e.g., PLA and EVOH) expands applications for eco-friendly packaging and food-grade products.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale recyclers or startups prioritizing cost-effectiveness.
    • Advanced Model: Suitable for medium-sized facilities requiring higher output (e.g., construction waste management).
    • Pro Model: Best for industrial users needing premium performance—its 42:1 screw and 30% energy savings make it ideal for high-volume recycling or chemical-resistant material processing.

With the Pro Model’s SGS-certified durability, you can safely handle abrasive materials like industrial-grade PVC. Pair its 42:1 screw with adjustable dies to produce pellets tailored for automotive or electronics insulation, maximizing resource recovery.

Frequently asked questions

  • Which EPS XPS foam recycling machine suits small-scale recycling operations?

  • How does the double-stage design improve plastic pelletizing efficiency?

  • Can this machine process both PVC and polystyrene materials?

  • What maintenance steps are required for the frothing nozzle or extruder?

  • Is the material used in the machine FDA-approved for food-grade recycling?

  • Can the screw design be customized for specific plastic types?

  • What certifications ensure the machine’s safety and quality?

  • How does the machine reduce waste during EPS/XPS recycling?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Industry Standard EPS/XPS Recycling MachineMedium-scale facilitiesProcesses 8+ common plastics (PP, PE, PS); Screw L/D 24:1; CE certifiedCost-effective, reliable baseline for basic recycling needsLimited material versatility, slower output, no advanced certifications
Our Base EPS/XPS Recycling MachineSmall businesses, basic recyclingProcesses 12+ materials (incl. ABS, HDPE); Screw L/D 28:1 (▲4:1 ▲16%); CEImproved efficiency over standard, handles more materialsLess robust than advanced models, lacks dual-stage processing
Our Advanced EPS/XPS Recycling MachineLarge-scale industrial useProcesses 15+ materials (incl. PC, PLA); Screw L/D 36:1 (▲▲8:1 ▲▲33%); CE+SGSDual-stage design ensures high-quality pellets; handles complex plasticsHigher upfront cost, requires more space and technical expertise
Single-Stage Recycling MachineSmall workshops, minimal investmentProcesses 5+ materials; Single-stage process; Screw L/D 20:1; Basic certsAffordable, easy to operateLow output quality, incompatible with high-volume or complex materials
High-Capacity Industrial ExtruderMega-factories, bulk productionProcesses 20+ materials; Screw L/D 40:1 (▲▲14:1 ▲▲50%); ISO 9001 certifiedUnmatched throughput for large-scale operationsExtremely expensive, high maintenance requirements, space-intensive
Entry-Level Recycling MachineStartups, prototypingProcesses basic plastics (PP, PE); Screw L/D 18:1; Minimal certificationsLow cost, ideal for testing or small batchesSeverely limited scalability and material compatibility

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