Material Construction | Food/Beverage Packaging, Corrosive Environments | Industry Standard: Carbon Steel (ASTM A36) → Our Base: 304 Stainless Steel (ASTM A240 ▲20% corrosion resistance) → Our Advanced: 316 Stainless Steel (ASTM A276 ▲35% corrosion resistance) | Enhanced durability, hygiene compliance, and resistance to harsh chemicals. | Higher cost for advanced materials (e.g., 316 stainless steel). |
Automation Level | High-Volume Production Lines | Industry Standard: Semi-Automatic (Manual Feeding) → Our Base: Fully Automatic (ISO 13849-1 PLc ▲40% efficiency) → Our Advanced: PLC-Controlled (ISO 13849-1 PLe ▲60% efficiency) | Reduces labor costs, ensures consistent output, and minimizes downtime. | Higher initial investment and requires skilled operators for advanced systems. |
Processing Speed | Mass Production, High-Demand Markets | Industry Standard: 1500 caps/min → Our Base: 2000 caps/min (▲33%) → Our Advanced: 2500 caps/min (▲66%) | Maximizes throughput (e.g., 2500 caps/min handles 150,000 caps/hour). | Increased energy consumption and maintenance needs for high-speed systems. |
Customization | Diverse Product Lines, Brand-Specific Caps | Industry Standard: Fixed Sizes → Our Base: Adjustable for 3–5 sizes (▲100% adaptability) → Our Advanced: Fully Customizable (▲200% adaptability) | Flexibility to handle varied cap designs and sizes for multi-brand use. | Longer setup times for customization and requires specialized tooling. |
Noise Level | Open-Plan Factories, Noise-Sensitive Areas | Industry Standard: 80 dBA (typical workshop noise) → Our Base: 70 dBA (▲12.5%) → Our Advanced: 65 dBA (▲25%) | Quieter operation (e.g., 65 dBA is comparable to an office environment). | Complex design increases upfront engineering costs. |
Safety Features | Industrial Environments with Safety Regulations | Industry Standard: Basic Guards → Our Base: Interlock Safety Guards (ISO 13857 ▲50% safety) → Our Advanced: Smart Sensors + Guards (▲100% safety) | Reduces workplace hazards and ensures compliance with ISO safety standards. | Advanced systems may require additional training and certification. |