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Edgar Injection to Molex Micro Connector Battery Wire Harness for Ebike Motorcycle Custom Wire Harness Cable Assembly Customized

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Power Connection for Vehicles: Designed to connect batteries to electrical systems in ebikes and motorcycles, ensuring secure power transmission via Molex micro connectors.
  • Custom Connectivity: Supports both two-wire (yellow connector, red/white) and four-wire (black connector, red/blue/green/white) configurations for versatile circuit management.

Key features

  • 1. Durable PVC Material Technology

  • With corrosion-resistant PVC insulation and reinforced material, you can ensure long-lasting performance in harsh environments, such as extreme temperatures or moisture exposure.

  • 2. Secure Molex Connector Design

  • With Molex micro connectors and color-coded wiring (e.g., red/white for 2-wire, red/blue/green/white for 4-wire), you can achieve precise, reliable connections and simplify installation and maintenance.

  • 3. High-Performance Power Delivery

  • With heavy-duty cables designed for high-current and voltage handling, you can support powerful ebike/motorcycle systems, ensuring stable power delivery under heavy loads.

  • 4. Customizable Scenario Solutions

  • With customizable Molex and Edgar connectors, you can tailor the harness to fit unique motorcycle or ebike setups, enhancing compatibility with diverse electrical systems.

  • 5. UL Certified Safety Standards

  • With UL certification, you can ensure compliance with rigorous safety and quality standards, providing peace of mind for professional and consumer use.

Product details

Edgar Injection to Molex Micro Connector Battery Wire Harness for Ebike Motorcycle Custom Wire Harness Cable Assembly Customized

Edgar Injection to Molex Micro Connector Battery Wire Harness is a rugged, custom-designed cable assembly for motorcycles and ebikes. Built with high-quality PVC materials and Molex connectors, it ensures reliable power transmission in harsh environments. Customize lengths, colors, and configurations to fit specific vehicle requirements.

Technical specifications

FeatureSpecificationBenefit
MaterialPVC (insulation and jacket)With PVC, you can ensure resistance to chemicals, abrasion, and UV exposure.
Connector TypeMolex Micro (Edgar Injection to Molex)With Molex connectors, you can achieve secure, vibration-resistant connections.
Wire Configuration2-wire (red/white) & 4-wire (red/blue/green/white)With color-coded wires, you can easily identify circuits and prevent misconnections.
CertificationUL ListedWith UL certification, you can meet safety standards for industrial use.
Temperature Range-30°C to 105°CWith wide temperature tolerance, you can operate reliably in extreme environments.
Current Rating15A (Base) to 22A (Pro)With higher current capacity, you can handle heavy-duty power demands.

Customization guide

Adjustable connector configurations (e.g., pin count, gender) and wire lengths (±10% tolerance) to meet specific vehicle wiring requirements.

Get inspired

Designed for motorcycle and ebike applications, this harness combines durability with flexibility. Use the 4-wire configuration for complex systems (e.g., lighting and charging) and the 2-wire setup for simpler circuits.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Current Rating15A17.25A (+15%)19.5A (+30%)
Temperature-20°C to 85°C-30°C to 105°C-40°C to 125°C
CustomizationBasic lengthsColor/connector mixFull custom designs

Supplier's note

  1. Technical Breakthroughs:

    • UL Certification: Ensures compliance with global safety standards for automotive use.
    • Molex Micro Connectors: Offer 20% higher vibration resistance than traditional automotive connectors.
    • PVC Insulation: Provides 30% better abrasion resistance than rubber alternatives.
  2. Version Selection Guide:

    • Base Model: Ideal for standard motorcycles with basic power needs (e.g., lighting systems).
    • Advanced Model: Suitable for ebikes requiring moderate current (e.g., mid-range batteries) and cold-weather operation.
    • Pro Model: Designed for high-performance vehicles (e.g., racing bikes) needing extreme durability and customization. For instance, the Pro’s 19.5A rating enables safe handling of high-output lithium batteries, while its -40°C tolerance ensures reliability in Arctic conditions. Pair with the 4-wire configuration to manage advanced systems like regenerative braking.

Frequently asked questions

  • Which Edgar Injection to Molex Micro Connector wire harness is best for high-current ebike or motorcycle applications?

  • How do I maintain the Molex connectors on my Edgar Injection wiring harness?

  • What’s the difference between PVC and rubber insulation for motorcycle wiring harnesses?

  • Can I customize the Edgar Injection harness for a non-standard ebike battery setup?

  • Is this wiring harness UL-certified for safety in motorcycle electrical systems?

  • Why choose Edgar Injection to Molex connectors over standard automotive connectors?

  • Can this wire harness handle extreme temperatures in motorcycle applications?

  • What do the color-coded wires on the Edgar Injection harness indicate?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material/InsulationHarsh industrial environmentsIndustry Standard: PVC (0.3mm, ASTM D1711)
Our Base: PVC (0.5mm, UL 1581)
Our Advanced: Reinforced TPE (0.8mm, IEC 60214)
▲ Base: 0.5mm thickness (50% thicker than industry standard)
▲ Advanced: TPE improves flexibility (-30°C to 120°C)
Base: Limited to -20°C to 105°C (▲ Advanced handles extreme temps)
Connector TypeHigh-pin-count applications (ebikes)Industry: Deutsch DT (2-pin)
Our Base: Molex Micro (2-pin)
Our Advanced: Custom 4-pin Molex (ISO 10370)
▲ Advanced: 4-pin design supports complex systems (e.g., regenerative braking)Industry connectors may require adapters for non-standard systems
CertificationGlobal deploymentIndustry: CE (Europe)
Our Base: UL (North America)
Our Advanced: UL + CE + RoHS
▲ Advanced: Dual certification for EU/US markets (reduces import costs)Base lacks CE for EU compliance
CustomizationUnique wiring needs (custom bikes)Industry: Standard harnesses
Our Base: Color/length adjustments
Our Advanced: Full wiring design (ISO 16750-3)
▲ Advanced: Tailored circuits for specialized components (e.g., GPS modules)Custom designs may delay delivery by 3-5 days
Current RatingHigh-power systems (1000W+ motors)Industry: 10A (18 AWG)
Our Base: 15A (14 AWG)
Our Advanced: 25A (12 AWG)
▲ Base: 15A (supports most ebikes)
▲ Advanced: 25A (for high-torque setups)
Advanced adds 20% weight compared to Base
Environmental ResistanceOff-road/marine applicationsIndustry: IP54 (dust/water splashes)
Our Base: IP65 (jet-waterproof)
Our Advanced: IP67 (immersion-resistant)
▲ Advanced: Survives 30-minute submersion (ideal for dirt bikes)Base may fail under prolonged water exposure

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