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  • Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP
  • Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP
  • Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP
  • Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP
  • Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP
  • Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP
Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP
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Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP

  • 10 - 99 Sets
    $8.36
  • 100 - 499 Sets
    $7.69
  • 500 - 999 Sets
    $6.54
  • >= 1000 Sets
    $5.12

Customization:

Customized logo（Min.Order: 1000 pieces）
Customized packaging（Min.Order: 1000 pieces）
Graphic customization（Min.Order: 1000 pieces）
View product details

Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Power Transmission: Designed to handle currents up to 200A, enabling secure connections for high-power applications like battery systems, industrial machinery, and automotive wiring.
  • Versatile Crimp Terminal Solution: Features overmolded Surlok terminals with 6mm/8mm plug sizes, ensuring durable, insulated crimp connections for wires up to 10mm².

Key features

  • 1. Material Technology

    • With copper contacts and overmolded Surlok construction, ensure reliable conductivity and resistance to corrosion and environmental wear. The durable plastic/rubber housing provides robust insulation and protection against moisture and temperature fluctuations.

  • 2. Interactive Design

    • With a threaded coupling design, achieve secure, leak-proof connections even in harsh environments. The flared ends and textured surface enhance grip, simplifying installation and preventing slippage during use.

  • 3. Performance Parameters

    • With a 200A rated current capacity (~3x higher than standard 60A models*), handle heavy-duty applications like automotive systems or industrial machinery*. The 10mm² wire compatibility accommodates thick cables for high-power setups.

  • 4. Scenario Solutions

    • Designed for high-current scenarios such as battery systems or power distribution, ensuring uninterrupted operation in wet or dusty industrial settings. The IP67 rating guarantees protection against water immersion and dust exposure.

  • 5. Certification Standards

    • Backed by CE certification and IP67 protection, meet EU safety standards and withstand extreme environmental conditions. Ideal for commercial and industrial use cases requiring compliance and reliability.

Product details

Electric Connector Crimp Set Terminals Battery Connector HV Overmolded Surlok Battery Connector 120A 200A 6MM 8MM Plug AMP

The Electric Connector Crimp Set Terminals Battery Connector is designed for high-voltage applications, offering robust connectivity solutions for automotive, industrial, and power systems. With IP67 protection and copper contacts rated up to 200A, these overmolded Surlok connectors ensure reliability in harsh environments. Available in 6mm and 8mm sizes, they cater to diverse cable requirements while maintaining secure, crimped connections.

Technical specifications

FeatureSpecificationBenefit
MaterialCopper contacts, overmolded plasticHigh conductivity and corrosion resistance
Rated Current120A / 200AHandles heavy-duty power distribution
IP RatingIP67Dust/waterproof for outdoor/industrial use
Cable Compatibility6mm / 8mm terminalsAdapts to varying wire cross-sections
CertificationCEMeets EU safety and quality standards
DesignThreaded, crimp-styleSecure, vibration-resistant connections

Customization guide

Adjustable parameters include color (black/red/orange) for circuit identification and size (6mm/8mm) to match cable diameters. Customize material thickness or contact plating for specialized thermal or chemical resistance needs.

Get inspired

With 200A capacity and IP67 protection, these connectors are ideal for high-current battery systems in electric vehicles, solar inverters, or industrial machinery. The overmolded Surlok design ensures a tight seal even in dusty or wet conditions, while the threaded ends simplify installation in tight spaces.

Choose your model

ParameterBase Model (120A)Advanced Model (150A)Pro Model (200A)
Rated Current120A+25% (150A)+66% (200A)*
Temperature Range-25°C to 85°C-40°C to 105°C-50°C to 125°C
Material GradeStandard plasticFlame-retardantGlass-filled PBT

Supplier's note

  1. Technical Breakthroughs:

    • The Pro Model’s 200A rating (triple the industry baseline for similar connectors) enables safe handling of high-power battery systems in EVs.
    • IP67 certification ensures operation in extreme environments, outperforming non-sealed competitors.
    • Glass-filled PBT material in the Pro Model enhances thermal stability by 30% compared to standard plastics.

  2. Version Selection Guide:

    • Base Model: Ideal for standard industrial applications (e.g., lighting systems) where 120A suffices.
    • Advanced Model: Best for automotive or marine systems needing wider temperature tolerance (-40°C to 105°C).
    • Pro Model: Required for heavy-duty scenarios like electric vehicle battery packs, where 200A capacity and extreme durability are critical.

*Comparative Hint: The Pro Model’s glass-filled PBT construction provides 20% better heat resistance than competitive models.

Frequently asked questions

  • Which electric connector is best for high-current automotive battery systems?

  • How do I clean and maintain overmolded battery connectors to prevent corrosion?

  • Why are copper contacts better than aluminum in high-voltage battery connectors?

  • Can these battery connectors be customized for color-coding in industrial systems?

  • Are these connectors IP67-rated for outdoor or wet environments?

  • What’s the difference between 120A and 200A battery connectors in this set?

  • Are these connectors CE-certified for EU electrical systems?

  • How do I safely install high-amp battery connectors like the 200A Surlok terminals?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Standard Industrial ConnectorsGeneral machinery, low-current systems60A (IEC 60204 compliant), IP54 (dust/water resistance), aluminum contacts (ASTM B209)Cost-effective, lightweight, widely compatibleLimited to 60A, no immersion protection, aluminum may corrode over time
Our Base Model (120A)Automotive, small industrial batteries120A (IEC 60204), IP67 (immersion up to 1m/30min), copper contacts (ASTM B117)▲▲ 100% higher current capacity vs Standard, waterproof, corrosion-resistantNot suitable for 200A+ loads, bulkier than Standard connectors
Our Advanced Model (200A)EV batteries, marine systems200A (▲▲▲ 66% increase vs Base), IP68 (immersion up to 3m/30min), copper (ASTM B117)▲▲▲ Best-in-class current handling, deep-water resistance, durable copperHigher cost, requires thicker cables (8mm ▲ size upgrade vs Base)
High-Voltage Battery Connectors (Industry Standard)Industrial batteries, light EVs150A (IEC 60204), IP65 (splash-proof), aluminum (ASTM B209)Moderate performance/cost balance50A gap vs Our Advanced, aluminum limits corrosion resistance
Automotive ConnectorsCars, trucks, 12V systems100A (SAE J1199), IP67, tin-plated contacts (ASTM B498)Vibration-resistant, fits standard automotive wiringLower current capacity, not rated for marine/EV extremes
Marine ConnectorsBoats, saltwater environments100A (IEC 60092), IP68 (saltwater resistance), brass (ASTM B16)Superior corrosion resistance for marine useLimited to 100A, bulkier design, higher material costs

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