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Electric Wire Cable Making Machine Extrusion Line for Data and Power Cable Coating Usage for Wire Cable Production Extrusion

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-precision extrusion coating: Specialized for manufacturing data and power cables, ensuring uniform insulation and jacketing through advanced extrusion technology.
  • Automated production line integration: Streamlines processes like wire drawing, stranding, and coating, reducing manual intervention and enhancing efficiency.

Key features

  • 1. Advanced Insulation Material Technology

  • With high-quality corrosion-resistant insulation materials, ensure durable and safe cable coatings for harsh industrial environments.

  • 2. Intuitive Interactive Design

  • With an automated touchscreen interface and multi-program presets, customize production parameters effortlessly for different cable specifications.

  • 3. High-Speed Extrusion Performance

  • With advanced extrusion technology, achieve ~30% faster coating speeds than conventional extrusion lines*.

  • 4. Multi-Application Scenario Solutions

  • With multi-application adaptability, produce both data and power cables for industrial and commercial use, meeting diverse market demands.

  • 5. Global Compliance Certifications

  • With CE, ISO 9001, and RoHS certifications, ensure safety, quality, and adherence to international standards.

Product details

Electric Wire Cable Making Machine  Extrusion Line for Data and Power Cable Coating Usage for Wire Cable Production Extrusion

The Electric Wire Cable Making Machine Extrusion Line is a state-of-the-art solution for producing high-quality data and power cables. Equipped with advanced automation and certifications like CE, ISO 9001, RoHS, and SGS, this machine ensures compliance with global safety and quality standards. It supports customization for diverse cable specifications, from thin data cables to thick power cables, while maintaining precision and efficiency.

Technical specifications

FeatureSpecificationApplication Scenario
Automation LevelHigh-efficiency automated machineryLarge-scale industrial production of cables
Material HandlingCopper wires (1-12mm) + insulationCustomized cable production for power/data
CertificationsCE, ISO 9001, RoHS, SGSCompliance with EU and global safety norms
Quality ControlReal-time sensor monitoringEnsuring consistent insulation thickness
Extrusion Precision±0.02mm toleranceHigh-precision data cable manufacturing

Customization guide

Adjustable parameters include extrusion temperature (150°C–300°C), speed (50–100 m/min), and insulation thickness (0.5–5mm) to meet specific material requirements or thickness needs for specialized cables.

Get inspired

With this extrusion line, manufacturers can produce cables tailored to diverse applications—from flexible data cables for IT infrastructure to rugged power cables for industrial use. Its certifications and automation make it ideal for global markets demanding reliability and safety.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed50 m/min+15% (57.5 m/min)+30% (65 m/min)*
Material Capacity≤8mm wire≤10mm wire≤12mm wire
Automation LevelSemi-automatedFully automatedAI-driven control
CertificationsCE, ISO 9001CE, ISO 9001, RoHSFull suite (SGS+)

Supplier's note

  1. Technical Breakthroughs:

    • AI-driven optimization (Pro Model): Reduces defects by 40% via real-time sensor adjustments.
    • CE/SGS Compliance: Ensures seamless entry into EU and global markets.
    • ±0.02mm precision: Enables ultra-thin insulation for high-speed data cables.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale manufacturers needing cost-effective production (e.g., local cable shops).
    • Advanced Model: Targets medium enterprises requiring RoHS compliance and thicker cable capacity (e.g., telecom infrastructure).
    • Pro Model: Best for high-volume producers needing AI-driven efficiency and premium certifications (e.g., automotive or aerospace suppliers).

*Pro Model’s speed exceeds industry benchmarks by 20%, enabling faster turnaround for urgent orders.

Frequently asked questions

  • Which cable extrusion machine model is best for small-scale data cable production?

  • How do I clean and maintain the extrusion line’s nozzle for optimal performance?

  • What materials are compatible with this extrusion line for insulation coating?

  • Can this extrusion line handle both power and data cable production?

  • What certifications ensure the quality of cables produced by this machine?

  • How does the extrusion line ensure consistent coating thickness for power cables?

  • Is the extrusion line customizable for non-standard cable specifications?

  • What safety features does the extrusion line have for high-temperature zones?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production, 24/7 operations- Industry Standard: Semi-automated (ISO 13399 Level 1)
- Our Base: PLC-controlled (▲15% efficiency)
- Our Advanced: AI-driven (▲30% efficiency)
Reduces labor costs; Advanced optimizes resource use via real-time adjustmentsHigher upfront cost for Advanced tier; requires skilled operators for AI systems
Noise LevelUrban factories, noise-sensitive areas- Industry Standard: 55 dBA (comparable to a quiet office)
- Our Base: 48 dBA (▲7dB reduction)
- Our Advanced: 43 dBA (▲5dB further)
Base meets urban noise regulations; Advanced minimizes disruption in officesAdvanced requires additional acoustic shielding (increases installation time)
Certification ComplianceGlobal export, regulated industries- Industry Standard: CE certification
- Our Base: CE + RoHS (▲2 certifications)
- Our Advanced: CE + RoHS + ISO 9001 + SGS (▲4 certifications)
Base meets EU standards; Advanced ensures compliance with global safety normsAdvanced certifications add 2-3 weeks to delivery timelines
Material CompatibilityCustom cable production, diverse projects- Industry Standard: Handles 10+ materials (ASTM D543 Level 1)
- Our Base: 20+ materials (▲100% capacity)
- Our Advanced: 50+ materials (▲150% capacity)
Base supports niche materials like fluoropolymers; Advanced accommodates exotic alloysAdvanced requires specialized training for material setup
Production SpeedMass production, tight deadlines- Industry Standard: 50m/h (ISO 3834-2)
- Our Base: 65m/h (▲30% faster)
- Our Advanced: 80m/h (▲23% faster than Base)
Base halves production cycles; Advanced reduces lead times by 40%Advanced consumes 20% more energy due to high-speed motors
Customization OptionsSpecialty cables, R&D projects- Industry Standard: 5 customizable specs (IEC 60228)
- Our Base: 10+ specs (▲100% flexibility)
- Our Advanced: 20+ specs (▲100% over Base)
Base enables thickness adjustments; Advanced supports real-time design tweaksAdvanced customization increases maintenance complexity for non-specialists

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