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  • Electrical Control Quality Inspection Machine for Small Plastic Metal Parts
  • Electrical Control Quality Inspection Machine for Small Plastic Metal Parts
  • Electrical Control Quality Inspection Machine for Small Plastic Metal Parts
  • Electrical Control Quality Inspection Machine for Small Plastic Metal Parts
  • Electrical Control Quality Inspection Machine for Small Plastic Metal Parts
  • Electrical Control Quality Inspection Machine for Small Plastic Metal Parts
Electrical Control Quality Inspection Machine for Small Plastic Metal Parts

Electrical Control Quality Inspection Machine for Small Plastic Metal Parts

  • >= 1 Pieces
    $70,000

Customization:

please contact us（Min.Order: 1 pieces）
View product details

Electrical Control Quality Inspection Machine for Small Plastic Metal Parts

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Quality Inspection: Automatically inspects small plastic and metal parts for defects, dimensional accuracy, and consistency using advanced electrical control systems.
  • Sorting & Counting: Efficiently sorts and counts small round objects (e.g., pills, beads, fasteners) through integrated conveyor belts and robotic components, ensuring high-volume production efficiency.

Key features

  • 1. Advanced Material Technology for Durability

    • With a corrosion-resistant metal body and reinforced plastic components, ensure long-term durability in industrial environments. The transparent polycarbonate observation window allows real-time monitoring without compromising structural integrity. ~30% more durable than traditional plastic-only models*

  • 2. Programmable Interactive Design for Customization

    • With a touchscreen interface and multi-program presets, customize inspection protocols for different part types (e.g., pills, beads, small metal components). Adjust parameters like speed and sensitivity on-the-fly for seamless adaptability. Up to 20% faster setup than manual configurations*

  • 3. High-Performance Inspection Capabilities

    • With high-speed conveyor belts and precision sensors, process up to 1000 small parts per minute. Compatible with objects as small as 2mm in diameter, ensuring accuracy for micro-components. ~25% faster output than standard inspection models*

  • 4. Industrial-Grade Scenario Solutions

    • Engineered for 24/7 commercial use in manufacturing, pharmaceuticals, or electronics, this machine combines automation with quality control via its transparent monitoring section. Reduces human error by 40% in high-volume sorting and inspection tasks*

  • 5. Certified for Safety and Compliance

    • Complies with ISO 9001 quality management standards and RoHS environmental regulations, ensuring safe and reliable operation. Certifications and specifications are subject to the manufacturer’s confirmation.

Product details

Electrical Control Quality Inspection Machine for Small Plastic Metal Parts

The Electrical Control Quality Inspection Machine is a high-precision industrial solution designed for automated inspection of small plastic and metal parts. Equipped with advanced electrical controls and transparent monitoring features, it ensures consistent quality in high-volume manufacturing environments.

Technical specifications

FeatureSpecificationBenefit
Material CompositionBody: Durable metal/plastic hybrid; Transparent section: Tempered glass/plasticEnsures structural longevity and real-time visual inspection.
Automation LevelFully programmable with PLC control system; Conveyor belt-driven sortingReduces manual intervention and boosts production efficiency.
Inspection Speed500 units/min (Base), up to 650 units/min (Pro)Meets high-volume production demands.
Defect Detection95% accuracy (Base), 99.5% accuracy (Pro) with multi-sensor arraysMinimizes defective part leakage.
Quality ControlTransparent monitoring section with real-time defect highlightingEnables instant adjustments for precision.

Customization guide

Adjustable conveyor belt speed (50–800 units/min) and sensor sensitivity thresholds to accommodate varying part sizes and defect tolerance requirements.

Get inspired

Optimize your production line with a machine that combines precision engineering and automation. Whether you need to sort tiny metal components or inspect plastic beads, this machine ensures reliability and scalability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Inspection Speed500 units/min+20% (600 units/min)+30% (650 units/min)*
Defect Detection95% accuracy98% accuracy99.5% accuracy
AutomationSemi-automaticFully automaticAI-driven sorting
Material HandlingSmall parts (<5g)Medium parts (5–20g)Large/complex parts

Supplier's note

  1. Technical Breakthroughs:

    • Transparent Monitoring Section: Allows real-time visual inspection, reducing downtime for manual checks.
    • AI-Driven Sorting (Pro): Enhances defect detection by 4.5x compared to traditional models.
    • Multi-Sensor Arrays: Achieve 99.5% accuracy, eliminating human error in high-volume settings.

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs with basic inspection needs (e.g., small plastic beads).
    • Advanced Model: Suitable for mid-scale manufacturers requiring full automation (e.g., automotive fasteners).
    • Pro Model: Best for high-stakes industries like pharmaceuticals (e.g., pill sorting) needing AI precision and large-part handling.

With the Pro’s 99.5% defect detection, you can reduce waste by 90% in critical applications. Pair its AI sorting with tempered glass monitoring to ensure zero-defect output.

Frequently asked questions

  • Which model of the Electrical Control Quality Inspection Machine is best suited for small plastic parts in electronics manufacturing?

  • How do I clean the inspection chamber of the Electrical Control Quality Inspection Machine?

  • Plastic vs. Metal Components: Which material is better for durability in quality inspection machines?

  • Can the Electrical Control Quality Inspection Machine be customized for specific part sizes?

  • Is the Electrical Control Quality Inspection Machine compliant with ISO 9001 standards?

  • How does the automation in this machine improve inspection efficiency?

  • Does the machine handle both plastic and metal small parts during inspection?

  • Can operators monitor the inspection process in real-time?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automated Visual InspectionHigh-volume manufacturing linesDefect Detection Rate: 90% (Std) ▲ 95% (Base) ▲▲ 98% (Advanced) (ISO 13314 compliant)Ensures consistent quality in mass production (Reduces defects by 30%)Advanced models require higher initial investment (Cost +25% vs Base)
Dimensional Measurement ToolsPrecision manufacturingAccuracy: ±0.1mm (Std) ▲ ±0.05mm (Base) ▲▲ ±0.02mm (Advanced) (ISO 10360 certified)High precision for tight tolerance parts (Meets aerospace standards)Advanced models may slow inspection speed (50% slower than Std)
Material Composition AnalyzersMaterial compliance checksMaterial ID: 10 types (Std) ▲ 20 types (Base) ▲▲ 50+ types (Advanced) (ASTM E1356)Reduces material-related defects (Identifies 99% of common alloys)Base version may miss complex materials (Limited to basic plastics/metals)
Defect Detection SensorsReal-time assembly line monitoringSensor Speed: 500 scans/sec (Std) ▲ 1000 scans/sec (Base) ▲▲ 2000 scans/sec (Advanced) (IEC 61131-3)Faster feedback for process adjustments (Cuts downtime by 40%)Advanced models consume more power (Energy use +35% vs Std)
Sorting & Handling SystemsPost-inspection sortingSorting Capacity: 5000 units/hour (Std) ▲ 8000 (Base) ▲▲ 12000 (Advanced) (ISO 5089)Streamlines workflow (Reduces labor costs by 20%)Advanced requires larger footprint (Space +50% vs Std)
Real-Time Quality Monitoring24/7 production oversightCoverage: 80% processes (Std) ▲ 95% (Base) ▲▲ 100% (Advanced) (ISO 22400)Full process visibility (Enables predictive maintenance)Requires robust IT infrastructure (Cloud storage costs +15%)

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