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Embossing Roller for Tissue Paper

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Embossing Patterns: Creates intricate, high-quality embossed designs on tissue paper for decorative or functional purposes.
  • Precision Processing: Integrates cutting capabilities to ensure clean, accurate cuts for applications like tissue packaging, hygiene products, or craft materials.

Key features

  • 1. Material Technology

  • With a corrosion-resistant metal core and abrasion-resistant rubber surface, ensure durability in high-stress environments. ~30% more durable than all-rubber rollers*. The red plastic/rubber caps protect against abrasive materials, extending lifespan in industrial settings.

  • 2. Interactive Design

  • With a modular design, easily integrate into existing systems or customize roller size/material to suit specific cutting/embossing needs. ~2 hours faster setup vs. fixed rollers*. The smooth, polished surface reduces friction for precise material handling.

  • 3. Performance Parameters

  • Achieve precise embossing patterns at speeds up to 150 meters per minute, 50% faster than standard rollers*. The rubber material ensures consistent pressure for delicate tissue paper without tearing.

  • 4. Scenario Solutions

  • Engineered for continuous 24/7 commercial operation, ideal for high-volume tissue production. The red caps prevent material slippage, reducing downtime by ~15% in heavy-duty use*.

  • 5. Certification Standards

  • Constructed with FDA-approved rubber (subject to manufacturer confirmation), ensuring safety for food-contact tissue applications. Meets industrial durability standards for commercial-grade machinery.

Product details

Embossing Roller for Tissue Paper

The Embossing Roller for Tissue Paper is designed to deliver precise cutting and embossing in tissue paper processing. Crafted with durable rubber material and reinforced metallic cores, it ensures smooth operation and minimal material damage. The red plastic end caps provide abrasion resistance and alignment precision, making it ideal for high-volume production lines.

Technical specifications

FeatureSpecificationBenefit
MaterialHigh-resilience rubber core, metallic baseEnhanced durability and precise cutting
Surface FinishSmooth, polished rubber surfaceReduced friction for delicate tissue handling
End CapsRed thermoplastic polymerAbrasion resistance and alignment control
CertificationISO 9001, FDA-compliant (food-grade rubber)Safe for hygienic tissue applications

Customization guide

Adjustable parameters:

  • Material hardness (shore A 40–80) to match tissue thickness and embossing depth requirements.
  • Roller diameter/length (±10% tolerance) for custom machine integration.
  • End cap color/material (e.g., anti-static coatings for static-sensitive materials).

Get inspired

With the Embossing Roller’s precision-engineered rubber surface, you can achieve consistent embossing patterns on delicate tissue paper. Its FDA-compliant material ensures safety in food packaging applications, while the reinforced core guarantees long-term stability under heavy loads.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Material HardnessShore A 50 (standard)Shore A 65 (enhanced)Shore A 80 (premium)
Max Load Capacity500 kg/m²750 kg/m²1,200 kg/m²
Surface FinishSmooth (basic)Ultra-smooth (+20% less friction)Micro-textured (+30% embossing clarity)*

Supplier's note

  1. Technical Breakthroughs:

    • Rubber hardness adjustment: Enables tailored embossing for ultra-thin (Base) to heavy-duty (Pro) tissue grades.
    • Anti-static end caps: Reduces material jamming in Advanced/Pro models by 40% compared to standard rollers.
    • ISO-certified material: Ensures chemical resistance for Pro models, critical for post-treatment processes like printing.
  2. Version Selection Guidance:

    • Base Model: Ideal for small-scale tissue converters needing cost-effective embossing.
    • Advanced Model: Perfect for mid-volume production lines requiring faster throughput (20% faster than Base due to smoother surface).
    • Pro Model: Best for industrial users handling heavy-duty materials or requiring triple the abrasion resistance of industry benchmarks. With its micro-textured surface, you can achieve intricate embossing patterns on premium tissue products.

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Rubber Rollers (Our Product)Tissue paper embossing, flexible material handlingMaterial: Natural Rubber (Industry) ▲ Nitrile-Coated (Base) ▲ Silicone-Reinforced (Advanced)
Noise Level: 45 dBA (Industry) ▲ 40 dBA (Base) ▲ 35 dBA (Advanced)
Chemical Resistance: ASTM D543 50+ exposures (Industry) ▲ 100+ (Base) ▲ 200+ (Advanced)
▲ Enhanced flexibility for intricate embossing patterns
▲ Quieter operation (Base: quieter than a whisper)
▲ Resists oils/chemicals in paper processing
Higher cost for Advanced tier
Lower load capacity vs. metal rollers
Metal RollersHeavy-duty manufacturing, high-load applicationsMaterial: Steel (Industry) ▲ Stainless Steel (Base) ▲ Hardened Alloy (Advanced)
Load Capacity: 500 kg (Industry) ▲ 800 kg (Base) ▲ 1,200 kg (Advanced)
Surface Finish: Matte (Industry) ▲ Polished (Base) ▲ Diamond Coating (Advanced)
▲ Superior durability for heavy loads
▲ Corrosion resistance (Stainless Steel)
▲ Reduced wear (Diamond Coating)
Noisier operation (Base: 50 dBA)
Less flexibility for soft materials
Hybrid RollersMedium-duty packaging, material guidingCore Material: Steel (Industry) ▲ Aluminum (Base) ▲ Carbon Fiber (Advanced)
Flexibility: 3mm deflection (Industry) ▲ 5mm (Base) ▲ 8mm (Advanced)
Weight: 15 kg (Industry) ▲ 10 kg (Base) ▲ 7 kg (Advanced)
▲ Balanced strength and lightweight design
▲ Customizable deflection for precision handling
Higher cost vs. basic rubber/metal rollers
Complex maintenance requirements
Plastic RollersLightweight conveyors, food-grade applicationsMaterial: Polypropylene (Industry) ▲ HDPE (Base) ▲ PTFE-Coated (Advanced)
Corrosion Resistance: Passes ASTM D1654 (Industry) ▲ ASTM D543 (Base) ▲ FDA Compliance (Advanced)
Weight: 8 kg (Industry) ▲ 6 kg (Base) ▲ 4 kg (Advanced)
▲ Corrosion-free for wet environments
▲ Lightweight reduces energy use
Lower load capacity (max 300 kg)
Brittleness at extreme temps
Silicone RollersHigh-temperature, food-contact surfacesHeat Resistance: 150°C (Industry) ▲ 200°C (Base) ▲ 300°C (Advanced)
Food Safety: NSF H1 (Industry) ▲ FDA 21 CFR (Base) ▲ USDA Certified (Advanced)
Elasticity: 100% recovery (Industry) ▲ 120% (Base) ▲ 150% (Advanced)
▲ Safe for food-contact surfaces
▲ Withstands oven/cleaning cycles
Higher cost vs. rubber/metal
Less rigid for heavy loads
Custom RollersSpecialty industries (e.g., aerospace, medical)Material: Client-specified (Industry) ▲ Multi-Layer Composites (Base) ▲ Nanocoatings (Advanced)
Precision: ±0.1 mm (Industry) ▲ ±0.05 mm (Base) ▲ ±0.02 mm (Advanced)
Custom Features: Standard (Industry) ▲ Integrated sensors (Base) ▲ Smart Lubrication (Advanced)
▲ Tailored to unique specs
▲ Smart features reduce downtime
Longest lead times
High customization costs

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