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Milling Cutter
  • Engine Block PCD Indexable Face Milling Cutter and Grey for Heavy Interrupt Machining Double Metal Aluminum Cast Iron
  • Engine Block PCD Indexable Face Milling Cutter and Grey for Heavy Interrupt Machining Double Metal Aluminum Cast Iron
  • Engine Block PCD Indexable Face Milling Cutter and Grey for Heavy Interrupt Machining Double Metal Aluminum Cast Iron
Engine Block PCD Indexable Face Milling Cutter and Grey for Heavy Interrupt Machining Double Metal Aluminum Cast Iron
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Engine Block PCD Indexable Face Milling Cutter and Grey for Heavy Interrupt Machining Double Metal Aluminum Cast Iron

  • >= 10 Pieces
    $500

Customization:

Customized logo（Min.Order: 100 pieces）
Customized packaging（Min.Order: 10 pieces）
Graphic customization（Min.Order: 100 pieces）
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Engine Block PCD Indexable Face Milling Cutter and Grey for Heavy Interrupt Machining Double Metal Aluminum Cast Iron

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Heavy Interrupt Machining: Designed for precision face milling in demanding applications, such as engine block manufacturing, with PCD (Polycrystalline Diamond) indexable inserts for durability and efficiency.
  • Multi-Material Compatibility: Optimized for machining double-metal aluminum, cast iron, and other tough materials in heavy-duty environments.

Key features

  • 1. Advanced PCD Material Technology

    • With a polycrystalline diamond (PCD) cutting edge and double-metal substrate, this milling cutter achieves exceptional wear resistance and corrosion protection. This combination ensures prolonged tool life in heavy-interrupt machining of aluminum and cast iron, outperforming traditional carbide tools by up to 20%*.

  • 2. Indexable Design for Cost Efficiency

    • The indexable insert system allows quick rotation or replacement of worn cutting edges without discarding the entire tool. This reduces downtime and tooling costs by up to 50% compared to non-indexable face mills*.

  • 3. High-Performance Cutting Parameters

    • Engineered for heavy-duty applications, this cutter delivers superior metal removal rates and stability in interrupted cuts, enabling 30% faster processing speeds than standard face mills in similar conditions*.

  • 4. Versatile Scenario Adaptability

    • Designed for engine block machining in automotive manufacturing, it seamlessly handles both soft materials like aluminum and abrasive cast iron, making it ideal for high-volume production environments where material versatility is critical*.

  • 5. Industry-Standard Compliance

    • Manufactured to meet rigorous industrial machining certifications, ensuring precision, safety, and reliability in demanding commercial applications.

Product details

Engine Block PCD Indexable Face Milling Cutter and Grey for Heavy Interrupt Machining Double Metal Aluminum Cast Iron

The Engine Block PCD Indexable Face Milling Cutter is engineered for heavy-interrupt machining in demanding applications involving double-metal, aluminum, and cast iron. Designed to balance precision and durability, this tool features PCD inserts for exceptional wear resistance and adaptability to challenging materials.

Technical specifications

FeatureSpecificationApplication Scenario
Insert MaterialPolycrystalline Diamond (PCD)Heavy-interrupt machining on cast iron
Helix Angle45° optimized geometryReduces vibration in interrupted cuts
CoatingTiAlN thermal barrier coatingHigh-temperature stability in aluminum
Tool Shank Diameter32mm (adjustable via modular design)Versatile mounting on standard CNC tools
Coolant ThroughYes (internal coolant delivery)Effective chip evacuation in dense cuts

Customization guide

Adjustable parameters include insert size (80-120mm diameter), helix angle (40°-50°), and coating type to meet specific material requirements or production volume needs.

Get inspired

With PCD inserts, you can achieve 30% longer tool life in heavy-interrupt applications. The 45° helix angle ensures smooth engagement with uneven surfaces, while the TiAlN coating enables uninterrupted machining of heat-sensitive aluminum alloys.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Tool Life30 minutes+15% (34.5 minutes)+30% (39 minutes)*
Max Cutting Speed120 m/min138 m/min156 m/min
Material CompatibilityAluminum/Cast Iron+20% cast iron toleranceAll metals + composites

Supplier's note

  1. Technical Breakthroughs:

    • PCD Inserts: Triple the wear resistance of traditional carbide, reducing downtime in cast iron machining.
    • 45° Helix Geometry: 25% lower vibration compared to standard 35° designs, ideal for interrupted cuts.
    • TiAlN Coating: 15% higher thermal stability, enabling faster aluminum machining without thermal cracking.

  2. Optimal Version Selection:

    • Base Model: Suitable for SMEs with moderate production volumes (≤500 parts/day) in aluminum or light cast iron work.
    • Advanced Model: Recommended for mid-scale manufacturers requiring cast iron tolerance improvements (e.g., engine block machining).
    • Pro Model: Best for high-volume automotive or aerospace applications needing composite material compatibility and 20% faster cycle times than industry benchmarks.

*Pro Model’s tool life exceeds ISO 23702:2020 standards by 22%.

Frequently asked questions

  • Which Engine Block PCD face mill suits heavy interrupt machining on cast iron?

  • How do I maintain the grey face mill for optimal performance?

  • Compare PCD vs. Carbide inserts for aluminum machining.

  • Is the grey coating heat-resistant for heavy-duty machining?

  • Can this cutter handle both aluminum and cast iron in one setup?

  • What’s the advantage of PCD indexable inserts for double metal applications?

  • Is the material of this cutter ISO-certified for machining standards?

  • How does the design reduce tool wear during heavy interrupt machining?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Cutting SpeedHigh-volume production runsIndustry: 200 m/minOur Base: 250 m/min (▲)Our Advanced: 300 m/min (▲▲) (Reduces machining time by 20%)
Tool LifeLong-run automotive component productionIndustry: 30 minOur Base: 45 min (▲)Our Advanced: 60 min (▲▲) (Extends life by 50%)
Surface FinishPrecision aerospace partsIndustry: Ra 3.2 µmOur Base: Ra 2.5 µm (▲)Our Advanced: Ra 1.6 µm (▲▲) (Mirror-like finish)
Chip EvacuationHeavy interrupted machiningIndustry: 15 L/minOur Base: 20 L/min (▲)Our Advanced: 25 L/min (▲▲) (Prevents clogging)
Thermal ResistanceHigh-temperature turbine machiningIndustry: 500°COur Base: 600°C (▲)Our Advanced: 700°C (▲▲) (Withstands extreme heat)
Vibration ControlInterrupted cuts in double metalsIndustry: 43 dBAOur Base: 40 dBA (▲)Our Advanced: 35 dBA (▲▲) (Quieter than a whisper)

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