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  • Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds
  • Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds
  • Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds
  • Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds
  • Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds
  • Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds
Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds

Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds

  • >= 10 Sheets
    $300

Customization:

Customized logo（Min.Order: 1000 pieces）
View product details

Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Mould Creation: Designed for crafting epoxy casting resin tooling boards to form prepreg composite moulds, enabling accurate replication of intricate shapes for lighting components.
  • Surface Finishing: Equipped with foam-like polishing/sanding blocks (e.g., ZS 5100, ZS 460) to achieve smooth, scratch-free surfaces during mould preparation, leveraging soft material durability and grit variability.

Key features

  • 1. Material Technology

    • With a soft foam-like material, you can achieve scratch-free polishing on delicate surfaces, unlike harsher abrasives.*

  • 2. Interactive Design

    • With a multi-block system offering varied grits in one set, you can switch between polishing and sanding tasks 50% faster than using separate tools.*

  • 3. Performance Parameters

    • With precision moulding and CNC processing, you can produce composite moulds with ±0.1mm accuracy for lighting applications.

  • 4. Scenario Solutions

    • With versatility in grits and customization, you can tackle both small-scale prototyping and large-scale lighting production seamlessly.

  • 5. Certification Standards

    • Complying with ISO 9001 quality standards, you can ensure reliable performance in industrial moulding processes.*

Product details

Epoxy Casting Resin Tooling Board Making Prepreg Composite Moulds

The ZS-TOOL Epoxy Casting Resin Tooling Board is a versatile foam-based mould solution designed for precision manufacturing of prepreg composite moulds, particularly suited for lighting applications. Its soft, foam-like material ensures gentle yet effective surface finishing, while its customizable grit levels (ZS 5100, ZS 460, etc.) cater to diverse polishing and sanding needs.

Technical specifications

FeatureSpecificationBenefit
MaterialHigh-density polyurethane foamScratch-resistant and ideal for delicate surfaces
Grit/Texture TypeZS 5100 (medium), ZS 460 (coarse), ZS 5120 (fine)Customizable surface finish for varied applications
Processing MethodCNC precision mouldingEnsures geometric accuracy for complex moulds
ApplicationLighting fixture moulds, composite toolingOptimized for precise, repeatable manufacturing

Customization guide

Adjustable parameters include grit level (e.g., ZS 5100 for medium polishing, ZS 460 for rough sanding) and material density to meet specific surface finish or structural requirements. Pair with CNC machining for tailored mould geometries.

Get inspired

From crafting intricate lighting components to achieving flawless composite surfaces, the ZS-TOOL boards empower manufacturers to balance precision and durability.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Grit LevelMedium (ZS 5100)Fine (ZS 5120)Ultra-Fine (ZS 560)
Material DensityStandard (1.2 g/cm³)Enhanced (1.5 g/cm³)Premium (1.8 g/cm³)*
Precision±0.5mm±0.3mm±0.1mm
Industry Benchmark+20% finer than standard foam toolsTriple the scratch resistance of competitors

Supplier's note

  1. Three Technical Breakthroughs:

    • Soft Foam Material: Reduces surface scratches by 40% compared to rigid tools.
    • Grit Range Expansion: Offers 3× more grit options than industry standards for precise finish control.
    • CNC Integration: Achieves ±0.1mm precision, enabling complex lighting mould geometries.

  2. Optimal Version Selection:

    • Base Model: Ideal for general lighting parts (e.g., LED diffusers) requiring medium polishing.
    • Advanced Model: Suited for high-detail lighting fixtures (e.g., crystal-like surfaces) needing fine finishes.
    • Pro Model: Recommended for aerospace-grade lighting components where ultra-smooth surfaces and extreme durability are critical.

With the Pro Model’s ultra-fine grit (ZS 560), you can achieve mirror-like finishes for premium lighting fixtures. Its 20% faster CNC processing speed compared to traditional tools reduces downtime while maintaining precision. Pair with high-density foam for structural stability in demanding applications.

Frequently asked questions

  • Which ZS epoxy casting resin tooling board model is best for fine polishing in lighting applications?

  • How do I clean and maintain ZS foam polishing blocks to extend their lifespan?

  • Why choose ZS foam polishing blocks over traditional sandpaper for composite moulds?

  • Can I customize ZS tooling boards for specific grit levels or mould dimensions?

  • Are ZS tooling boards certified for use with epoxy resin and composite materials?

  • What applications beyond mould-making are suitable for ZS foam polishing blocks?

  • How does the foam material prevent damage to epoxy resin moulds during polishing?

  • What’s the difference between ZS 5100 and ZS 560 polishing blocks?

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