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Ex-proof Interlocking LPG Filling Scale Machine Double Filling Heads

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • LPG Filling & Transfer: Dual filling heads enable simultaneous filling of liquid gases (e.g., propane, butane) into containers at a capacity of 1000 bottles per hour, ensuring high efficiency.
  • Safety & Precision: Explosion-proof design and interlocking mechanisms guarantee safe operation in hazardous environments, with digital control panels monitoring pressure, flow rate, and temperature.

Key features

  • 1. Explosion-Proof Material Technology

  • With its corrosion-resistant, explosion-proof metal construction, ensure safe operation in hazardous environments where flammable gases like LPG are handled. The robust design surpasses non-ex-proof models in safety compliance for volatile material transfer*.

  • 2. Smart Interactive Design with Interlocking Safety

  • With the touchscreen control panel and interlocking safety features, streamline operations and reduce manual errors compared to traditional manual-only systems. Preset programs automate filling processes for gas, liquid, and powder materials, enhancing efficiency*.

  • 3. High-Volume Performance Parameters

  • With a capacity of 1000 bottles per hour (BPH), achieve ~50% faster filling speeds than conventional semi-automatic systems. The electric/manual hybrid drive system balances power and flexibility for diverse production needs*.

  • 4. Adaptable Scenario Solutions

  • With telescopic columns and mobile frames, adapt to varying cylinder sizes and locations, ideal for both commercial refilling stations and industrial-scale operations. The modular design supports gas, liquid, and powder filling in compact spaces*.

  • 5. Certified Reliability and Warranty

  • With ATEX/IECEx explosion-proof certification and a 2-year warranty, guarantee safety and durability backed by industry standards. Outperforms uncertified alternatives in compliance and long-term performance*.

Product details

Ex-proof Interlocking LPG Filling Scale Machine Double Filling Heads

The Ex-proof Interlocking LPG Filling Scale Machine Double Filling Heads is a robust industrial solution for transferring liquid gases (e.g., propane, butane) with semi-automatic and manual operation capabilities. Designed with a steel frame and telescopic columns for adjustable height, it ensures adaptability across cylinder sizes while maintaining safety through interlocking mechanisms and pressure relief valves.

Technical specifications

FeatureSpecificationBenefit
Material ConstructionSteel frame with color-coded cylinders (orange/blue) for gas identificationDurable, corrosion-resistant, and visually distinct for safety compliance
Drive TypeElectric/manual operation, semi-automatic filling processFlexible operation modes for varying production needs
Capacity1000 bottles per hour (BPH)High-throughput filling for industrial-scale operations
Pressure ControlTelescopic columns (adjustable height) and digital control panels with safety interlocksCustomizable height and real-time monitoring for precise gas transfer
Safety FeaturesEx-proof certification, pressure relief valves, emergency stop buttonsEnsures compliance with hazardous environment standards (ATEX/IECEx)
Voltage Compatibility220V (50-60Hz)Global power compatibility

Customization guide

Adjust the telescopic columns to accommodate cylinders of varying heights (e.g., 1m to 2.5m). Customize the control panel programming to optimize flow rates and gas type parameters for specific applications.

Get inspired

With its dual filling heads and interlocking safety mechanisms, this machine streamlines gas transfer in refineries, storage facilities, or industrial plants. The semi-automatic design balances efficiency and manual oversight, while the Ex-proof rating ensures safe operation in explosive atmospheres.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Filling Speed1000 BPH1100 BPH (+10%)1200 BPH (+20%)
Pressure Range0–15 bar0–20 bar0–25 bar
Automation LevelSemi-automaticSemi-automatic + preset modesFully automatic
Safety RatingStandard Ex-proofEnhanced interlock sensorsTriple industry safety spec

Supplier's note

  1. Technical Breakthroughs:

    • Ex-proof Certification: Ensures safe operation in hazardous zones (e.g., oil refineries).
    • Interlocking Mechanisms: Prevent accidental gas leakage during cylinder swaps.
    • Adjustable Height Columns: Reduce downtime by supporting cylinder sizes from 1m to 2.5m.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale operations requiring basic safety and manual oversight.
    • Advanced Model: Suitable for medium-sized facilities needing preset automation and broader pressure compatibility.
    • Pro Model: Best for high-volume, safety-critical environments (e.g., chemical plants) with its 20% faster filling speed and triple-certified safety features.

With the Pro’s 25 bar pressure tolerance, you can handle high-density liquid gases like butane safely. Pair its full automation with the steel frame’s durability to achieve 24/7 industrial reliability.

Frequently asked questions

  • Which Ex-proof LPG filling machine model suits small-scale filling operations?

  • How do I clean the filling nozzles to prevent clogging in LPG filling systems?

  • Gas vs. liquid filling: Which is safer for LPG operations?

  • Can the Ex-proof filling machine adjust for different cylinder sizes?

  • Is the filling scale machine FDA/ATEX certified for gas handling?

  • How does the 1000bph capacity benefit high-volume LPG facilities?

  • What safety features prevent overpressure during LPG filling?

  • Does the warranty cover repairs for filling head malfunctions?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Filling Automation LevelHigh-volume production linesIndustry Standard: Manual operation (ISO 12100)
Our Base: Semi-automatic (▲1, 40% faster)
Our Advanced: Fully automatic (▲2, 60% faster than Base)
Base reduces labor costs; Advanced eliminates human errorBase requires manual setup; Advanced higher upfront cost
Driven MechanismFacilities with varying power sourcesIndustry Standard: Electric only (IEC 60204)
Our Base: Electric + Manual (▲1, dual-mode flexibility)
Our Advanced: Fully electric with variable speed (▲2, 30% energy efficiency)
Base handles power outages; Advanced optimizes energy useBase may need manual override; Advanced requires skilled operators
Material CompatibilityVersatile applications across industriesIndustry Standard: Gas/Liquid (ISO 14175)
Our Base: Gas, Liquid, Powder (▲1, triple material support)
Our Advanced: Adds hazardous materials (▲2, OSHA-compliant for chemicals)
Base serves multiple industries; Advanced handles dangerous substancesBase may have slower powder filling; Advanced needs specialized training
Machinery CapacityHigh-throughput manufacturingIndustry Standard: 500-800 bph (ISO 9283)
Our Base: 1000 bph (▲1, 25% faster)
Our Advanced: 1200 bph (▲2, 20% faster than Base)
Base meets most demands; Advanced maximizes outputBase may strain in peak times; Advanced requires larger space
Voltage CompatibilityGlobal deploymentIndustry Standard: 220V 50Hz (IEC 60038)
Our Base: 220V 50-60Hz (▲1, frequency adaptability)
Our Advanced: 110V-240V (▲2, worldwide compatibility)
Base works in Europe/Asia; Advanced operates globallyBase limited to certain regions; Advanced adds cost
Safety ComplianceHazardous environmentsIndustry Standard: Basic safety (CE)
Our Base: Ex-proof (IECEx certified) (▲1, explosion-proof)
Our Advanced: ATEX Zone 1 rated (▲2, enhanced protection)
Base safe for gas stations; Advanced for chemical plantsBase may not suit extreme zones; Advanced higher price

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