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  • Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent  for PVC Air Blowing Shoes
  • Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent  for PVC Air Blowing Shoes
  • Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent  for PVC Air Blowing Shoes
  • Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent  for PVC Air Blowing Shoes
  • Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent  for PVC Air Blowing Shoes
Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent  for PVC Air Blowing Shoes

Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent for PVC Air Blowing Shoes

$7.00-$9.00/ Kilogram|50 Kilogram/Kilograms(Min. Order)

Customization:

Customized logo(Min.Order: 1000 pieces)
Customized packaging(Min.Order: 1000 pieces)

Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent for PVC Air Blowing Shoes

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Foam Agent for PVC Air Blowing Shoes: Designed to create lightweight, durable shoe soles by expanding microspheres during the PVC molding process, reducing material density while maintaining structural integrity.
  • Multi-Application Material Enhancer: Improves performance in coatings, adhesives, and fillers by enhancing thermal insulation, reducing porosity, and optimizing material density through spherical particle distribution.

Key features

  • 1. Material Technology

  • With high-purity polymer microspheres, achieve uniform expansion and minimal waste in PVC foaming processes. These spherical particles ensure consistent cell structure formation, reducing defects compared to irregular fillers.

  • 2. Interactive Design

  • With engineered surface treatment, ensure seamless integration with PVC materials for consistent foaming. The microsphere’s optimized surface chemistry allows precise adhesion and distribution during manufacturing, avoiding clumping.

  • 3. Performance Parameters

  • With precise expansion control, reduce energy consumption by up to 20% while achieving targeted foam densities. The microspheres enable stable expansion at lower temperatures, optimizing production efficiency.

  • 4. Scenario Solutions

  • Designed for footwear manufacturing, create lightweight, durable shoe soles ideal for athletic and casual wear. The microspheres enhance cushioning and flexibility while maintaining structural integrity under repeated stress.

  • 5. Certification Standards

  • Complies with industrial safety standards (e.g., REACH, RoHS), ensuring non-toxic and eco-friendly formulations. Suitable for consumer products requiring compliance with global regulatory requirements.

Product details

Expancel Microspheres/Microshphere Expander/ Microsphere Foaming Agent  for PVC Air Blowing Shoes

Expancel Microspheres are high-performance expandable microspheres designed as a foaming agent for PVC air-blowing shoe manufacturing. These white, spherical particles enhance material properties like lightweight structure, thermal insulation, and cushioning, while maintaining durability. Packaged in a 50Kg sealed container (DU08), they are ideal for creating comfortable, breathable shoe soles with consistent foam distribution.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialPolymer-based expandable microspheresLightweight footwear, thermal insulation
Particle Size50–200 µm (adjustable)Custom foam density for shoe soles
Expansion Temperature180–220°CPVC blowing processes in shoe molding
Density0.1 g/cm³ (post-expansion)Reducing material weight without compromising strength
CertificationsISO 9001, REACH compliantGlobal footwear manufacturing standards

Customization guide

Adjustable particle size distribution and expansion temperature ranges to meet specific foam density or thermal resistance requirements. Ideal for tailoring footwear soles to balance cushioning, breathability, and structural integrity.

Get inspired

With Expancel Microspheres, you can achieve 20% lighter shoe soles compared to traditional PVC materials while maintaining flexibility. Their uniform spherical shape ensures even air distribution, creating a breathable, ergonomic fit for athletic and casual footwear.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Expansion Efficiency85%+15% (98%)+30% (110.5%)
Particle Uniformity±15% variation±8% (enhanced)±3% (premium)
Chemical StabilityStandardHeat-resistantTriple-industry pH resistance*

Supplier's note

  1. Technical Breakthroughs:

    • Advanced Expansion Efficiency: The Pro Model’s 110.5% expansion outperforms industry benchmarks, enabling ultra-lightweight soles without compromising durability.
    • Precision Particle Uniformity: The Advanced Model’s ±8% variation ensures consistent foam structure, critical for high-end athletic footwear.
    • Enhanced Chemical Stability: The Pro’s pH resistance allows use in aggressive chemical environments, such as dyeing or UV treatments.
  2. Optimal Version Selection:

    • Base Model: Suitable for standard PVC shoe production where cost-efficiency is prioritized.
    • Advanced Model: Ideal for mid-tier athletic footwear requiring balanced performance and moderate customization.
    • Pro Model: Recommended for premium brands needing extreme lightweight properties and chemical resistance, e.g., professional sports shoes or medical-grade footwear.

*The Pro Model’s pH resistance exceeds industry standards by 300%, ensuring stability in reactive chemical processes.

Frequently asked questions

  • Which Expancel microsphere model is best suited for PVC air-blown shoe manufacturing?

  • Is Expancel microsphere DU08 compliant with REACH or FDA standards?

  • How do Expancel microspheres compare to traditional chemical foaming agents in PVC processing?

  • How should the 50Kg container of Expancel microspheres be stored to maintain effectiveness?

  • Can Expancel microspheres be customized for specific expansion temperatures?

  • What advantages do Expancel microspheres offer for lightweighting shoe soles?

  • Are Expancel microspheres compatible with recycled PVC materials?

  • What is the recommended dosage of Expancel microspheres for optimal PVC foam density?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Expansion EfficiencyLightweight footwear productionIndustry: 15-20x (ISO 18732)
Base: 20-30x (▲, 15% material reduction)
Advanced: 30-40x (▲▲, 25% reduction)
Base cuts material use; Advanced maximizes efficiencyAdvanced requires higher processing temps (▲▲)
Particle Size DistributionPrecision molding in athletic shoesIndustry: 50-100 µm (ASTM D3393)
Base: 40-80 µm (▲)
Advanced: 30-60 µm (▲▲, smoother finish)
Advanced improves surface quality (▲▲)Advanced needs finer mixing equipment (▲▲)
Thermal StabilityHigh-temperature vulcanizationIndustry: 180°C (ASTM D5423)
Base: 200°C (▲)
Advanced: 220°C (▲▲, withstands extreme heat)
Advanced handles extreme heat without damage (▲▲)Base may need cooling steps (▲)
Chemical CompatibilityBlending with PVC compoundsIndustry: 3-5 chemical types (ISO 10993)
Base: 8+ (▲▲)
Advanced: 12+ (▲▲▲, versatile formulations)
Advanced works with diverse additives (▲▲▲)Base limits formulation flexibility (▲)
Environmental ImpactEco-conscious manufacturingIndustry: 40% non-recyclable (ISO 14021)
Base: 25% (▲)
Advanced: 10% (▲▲, 75% waste reduction)
Advanced reduces waste by 75% (▲▲)Advanced's eco-materials increase cost (▲▲)
Cost EfficiencyMass production of affordable shoesIndustry: $5/kg
Base: $6/kg (▲)
Advanced: $8/kg (▲▲)
Base offers cost savings vs Advanced (▲)Advanced's premium price for high-end features (▲▲)

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