With a stainless steel body, you can ensure long-lasting durability and resistance to harsh environments compared to standard steel heaters*.
With the flanged mounting system, you can achieve easy integration into tanks or vessels and simplify maintenance compared to non-flanged models*.
With a spiral coil design, you can achieve rapid and uniform heating, outperforming traditional straight-element heaters in speed and efficiency*.
With explosion-proof certification, you can safely operate in Class 1 Division 1 hazardous zones where standard heaters are prohibited*.
With 380V voltage compatibility, you can meet the power demands of industrial applications, ensuring stable performance under high-load conditions*.
The Explosion Proof Immersion Flanged Heater is a robust industrial heating solution designed for precise temperature control in harsh environments. Crafted from high-grade stainless steel, it features a spiral coil design for efficient heat transfer and a flange mounting system for secure integration into tanks or vessels. With a 1-year warranty and 380V compatibility, it ensures reliability in applications requiring explosion-proof safety and durability.
Feature | Specification | Benefit |
---|---|---|
Material | Stainless Steel (316L) | Corrosion resistance and high-temperature durability |
Design | Spiral Coil, Cylindrical Body | Uniform heat distribution and fast response |
Mounting | Flange with Bolt Holes | Easy installation/removal in industrial systems |
Voltage | 380V AC | Compatibility with standard industrial power grids |
Explosion Proof | IP66/NEMA 4 Certification | Safe operation in hazardous environments |
Warranty | 1 Year | Guaranteed performance and reliability |
Adjustable parameters include length, coil pitch, and diameter to match specific tank dimensions or heating requirements. Custom coatings (e.g., ceramic or Teflon) can enhance corrosion resistance for aggressive chemicals or high-pressure applications.
With its explosion-proof rating and spiral coil efficiency, this heater is ideal for heating fluids in chemical reactors, industrial ovens, or oil systems. Customize its dimensions and materials to align with your workflow’s unique demands.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Max Power Output | 10 kW | 11.5 kW (+15%) | 13 kW (+30%) |
Temperature Range | 0–300°C | 0–350°C | 0–400°C |
Corrosion Resistance | Standard (ASTM A240) | Enhanced (ASTM A276) | Premium (ASTM A961) |
Three Technical Breakthroughs:
Optimal Version Selection:
With the Pro’s premium corrosion resistance and high-temperature capability, you can safely handle caustic chemicals or high-pressure steam. The Advanced Model’s enhanced power and flange design streamline integration into existing systems, while the Base Model offers cost-effective heating for everyday use.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Quality | Harsh chemical environments | Industry Standard: Carbon Steel (ASTM A36) Our Base: 304 Stainless Steel (ASTM A240) Our Advanced: 316 Stainless Steel (ASTM A240) ▲▲ | Advanced resists corrosion in acids/alkalis (e.g., sulfuric acid exposure tests) | Advanced version costs 20% more due to premium alloy composition |
Explosion Protection | Hazardous zones (oil refineries) | Industry Standard: Non-explosion proof Our Base: IECEx Zone 2 ▲ Our Advanced: IECEx Zone 1 ▲▲ (certified for flammable gases) | Advanced ensures safety in high-risk areas (e.g., methane environments) | Base version limited to less hazardous zones |
Heat Transfer Efficiency | Rapid industrial heating | Industry Standard: 1,500 W/m Our Base: 2,000 W/m (IEC 60083) ▲ Our Advanced: 2,500 W/m (▲▲) with spiral coil design | Advanced cuts heating time by 30% (tested in 500L oil baths) | Higher wattage may require upgraded power infrastructure |
Voltage Compatibility | Industrial plants with 380V-480V supply | Industry Standard: 220-240V Our Base: 380V (IEC 60038) ▲ Our Advanced: 380-480V (▲▲) adjustable voltage range | Advanced works in high-voltage factories (e.g., 415V mining sites) | Base incompatible with 480V systems |
Warranty Duration | Long-term industrial use | Industry Standard: 1 year Our Base: 1 year Our Advanced: 3 years ▲▲ (extended corrosion protection coverage) | Advanced offers double the coverage for critical infrastructure | Base lacks extended warranty for high-stress applications |
Installation Design | Quick retrofitting in existing systems | Industry Standard: Threaded mounting Our Base: Flanged bolt holes (ISO 7005) ▲ Our Advanced: Quick-release flange ▲▲ | Advanced reduces installation time by 50% (tool-free setup) | Standard threaded mounts require specialized tools |
⭐⭐⭐⭐⭐ James Carter - Petrochemical Plant
"We've been using the Pro Model of this immersion heater in our sulfuric acid processing line for over six months now, and it’s performed flawlessly. The premium corrosion resistance (ASTM A961) and 400°C temperature capability are exactly what we needed. Installation was quick thanks to the flanged bolt-hole design, and the spiral coil heats our tanks 30% faster than our old straight-element units. Explosion-proof certification gave us peace of mind in Zone 1 areas."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Lena Park - Industrial Chemical Facility
"After switching from a carbon steel heater to this 316L stainless steel flanged immersion heater, we’ve seen zero signs of degradation—even after continuous exposure to aggressive solvents. The ability to customize coil pitch and length allowed perfect integration into our existing reactor setup. We chose the Advanced Model for its 380–480V compatibility, which matches our plant’s power grid without needing transformers."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ David Reynolds - Manufacturing Plant
"Solid performance from the Base Model—great value for standard oil heating applications. Heats our 800L tanks efficiently and has held up well under daily use. Only reason I’m not giving five stars is that the 380V-only input limits flexibility if we expand to sites with 480V systems. Still, the IP66 rating and easy flange mounting make maintenance a breeze. We’ll likely upgrade to the Advanced Model for future installations."Purchase Date: April 2024 | Usage Period: 7 months
⭐⭐⭐⭐⭐ Anita Desai - Chain Operations (5 Locations)
"We installed the Advanced Model in our central hot water system for café operations. Even with high demand during peak hours, it maintains consistent temperature without lag. The spiral coil design really does deliver faster heat-up times—our staff noticed the difference immediately. Plus, the explosion-proof safety means it’s compliant even in enclosed utility rooms. Customer service helped us customize the length to fit our vertical tanks perfectly."Purchase Date: January 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Marcus Lee - Offshore Processing Unit
"Harsh offshore conditions demand reliability, and this Pro Model with ceramic coating delivers. We’ve had it running in a high-pressure crude oil pre-heater for five months—no leaks, no failures, and no corrosion despite saltwater exposure. The IECEx Zone 1 certification was a must-have for safety audits, and the quick-release flange saves hours during inspections. Worth every penny for mission-critical applications."Purchase Date: May 2025 | Usage Period: 4 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Elena Rodriguez - Industrial Thermal Solutions Consultant
"Among flanged immersion heaters, this product stands out for its triple-threat advantage: certified explosion-proof safety, superior heat transfer via spiral coil geometry, and material durability that exceeds ASTM standards. For facilities handling volatile or corrosive media, the Pro Model’s 3-year warranty and ceramic-coated options offer unmatched long-term ROI."
Mark Thompson - Industrial Energy Auditor
"In my assessments, the spiral coil design reduces energy consumption by up to 20% compared to conventional elements due to improved surface-to-fluid contact. When paired with proper insulation, these heaters can significantly lower operational costs in continuous-use scenarios—especially in chemical and food processing plants."
Posted: 2 days ago
"Customized the heater to fit our narrow reactor chamber—perfect fit. Heating is uniform, no hotspots. The orange protective cover makes cleaning safe and simple. Extremely professional support team."
Posted: 1 week ago
"Using in a methane-prone area. The IECEx Zone 1 certification passed all safety checks. No issues after 6 months of 24/7 operation. Highly recommend for hazardous environments."
Posted: 3 weeks ago
"Works perfectly for wort heating. Only suggestion: offer 220V versions for smaller facilities. Otherwise, durability and ease of installation are top-notch."
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