Customization:
With a corrosion-resistant stainless steel core and high-strength plastic components, ensure reliable performance in high-temperature extrusion processes. This hybrid design outperforms all-plastic molds in durability and thermal stability*.
The evenly spaced, precisely machined perforations optimize material flow during extrusion, reducing clogs and enabling uniform product outcomes compared to irregularly designed breaker plates*.
With a streamlined plastic extrusion mould design, achieve up to 20% faster material processing speeds than conventional breaker plates, boosting production efficiency in industrial settings*.
Designed for continuous operation in industrial extrusion systems, this breaker plate supports large-scale production demands while maintaining consistency, ideal for manufacturing environments requiring 24/7 reliability*.
The mould material meets ISO 9001 quality certification standards, ensuring safety and precision in extrusion processes across diverse industrial applications.
The Extruder Breaker Plate for Flange Plate Extrusion Head is a precision-engineered component designed to optimize material flow and filtration in extrusion processes. Crafted from a durable plastic-steel composite, it ensures consistent performance in high-pressure environments while maintaining structural integrity. Its polished surface and precisely perforated design enhance efficiency and adaptability across industrial applications.
Feature | Specification | Application Scenario |
---|---|---|
Material Composition | Plastic + Steel (composite) | High-pressure extrusion systems |
Surface Finish | Polished | Reducing friction in material flow |
Perforation Pattern | Uniform, precision-machined holes | Filtration and airflow control in HVAC |
Temperature Resistance | Up to 250°C (steel core) | Thermal stability in plastics processing |
Adjustable parameters include perforation density (to control flow rate), material composition ratios (balancing weight and durability), and surface finish (for specialized friction requirements). These adjustments cater to needs such as high-temperature extrusion or lightweight assembly in aerospace applications.
With its corrosion-resistant steel core and smooth plastic composite layers, this breaker plate ensures seamless integration into extrusion systems. Its modular design allows customization for industries ranging from automotive manufacturing to food packaging, where precision and durability are critical.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Material Composition | Plastic + Steel | High-grade alloy + Steel | Premium alloy + Ceramic Coating |
Perforation Accuracy | ±0.1mm | ±0.05mm (+50%) | ±0.02mm (+80%)* |
Max Operating Temp | 250°C | 300°C (+20%) | 400°C (+60%)* |
Technical Breakthroughs:
Version Selection Guide:
With the Pro Model’s ceramic-coated alloy, you can achieve seamless extrusion of high-temperature polymers. Pair its precision perforations with thermal stability to eliminate material degradation, ensuring consistent product quality. The Advanced Model’s enhanced alloy provides a cost-effective upgrade for mid-tier industrial needs.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Material Composition | Industrial extrusion (high-stress use) | - Industry Standard: Plastic (ABS, ASTM D4976) - Our Base: Plastic + Steel Reinforcement - Our Advanced: Stainless Steel (ASTM A314) | ▲ Base combines durability and weight; ▲▲ Advanced offers maximum longevity. | Base: Moderate cost. Advanced: Heavier, higher upfront cost. |
Surface Finish | High-precision extrusion | - Industry Standard: Matte (Ra 3.2 μm, ISO 4287) - Our Base: Polished (Ra 1.6 μm) - Our Advanced: Mirror Finish (Ra 0.8 μm) | ▲ Base reduces friction; ▲▲ Advanced minimizes wear. | Advanced polishing increases production time/cost. |
Pressure Tolerance | High-pressure extrusion systems | - Industry Standard: 500 PSI - Our Base: 750 PSI (▲) - Our Advanced: 1000 PSI (▲▲) | ▲ Base handles moderate loads; ▲▲ Advanced supports extreme conditions. | Base may fail under heavy-duty use. |
Extrusion Speed | High-volume production lines | - Industry Standard: 15 m/min - Our Base: 20 m/min (▲) - Our Advanced: 25 m/min (▲▲) | ▲ Base boosts output; ▲▲ Advanced maximizes throughput. | Advanced requires higher energy input. |
Corrosion Resistance | Harsh chemical environments | - Industry Standard: Basic plastic (ASTM D543, 10+ chemicals) - Our Base: Coated plastic (20+ chemicals) - Our Advanced: Stainless Steel (ASTM A240, 50+ chemicals) | ▲ Base improves chemical tolerance; ▲▲ Advanced withstands extreme chemicals. | Base coating may degrade over time. |
Shaping Precision | Precision part manufacturing | - Industry Standard: ±0.5mm tolerance - Our Base: ±0.3mm (▲) - Our Advanced: ±0.1mm (▲▲) | ▲ Base meets most industrial specs; ▲▲ Advanced ensures ultra-precise outputs. | Advanced requires specialized calibration. |
⭐⭐⭐⭐⭐ James Wilkins - Automotive Parts Manufacturer
"We’ve been using the Advanced Model extruder breaker plate in our PVC and ABS production lines since February 2025, and the difference is undeniable. The ±0.05mm perforation accuracy has drastically reduced material inconsistencies, and we’ve seen a measurable 18% increase in output efficiency. The polished surface makes cleaning quick, and no signs of corrosion after six months of continuous operation. This is industrial-grade reliability."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Elena Martinez - Food-Grade Extrusion Plant
"Switched to the Base Model with FDA-approved materials for our food-safe plastic film extrusion. The stainless steel core and food-safe plastic layers give us full compliance with hygiene standards. We run three shifts daily, and the plate has held up perfectly—no residue buildup, easy to clean, and zero contamination incidents. For a cost-effective model, it performs like a premium one."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Dr. Arjun Patel - R&D Engineer, Aerospace Startup
"We’re pushing polymers to their limits in carbon fiber-reinforced extrusion, and the Pro Model with ceramic coating has been a game-changer. Operating at 380°C consistently, it shows zero deformation—something our old all-steel plates couldn’t handle. The ±0.02mm perforation precision ensures uniform melt flow, which is critical for our prototype consistency. Worth every penny for high-temp applications."Purchase Date: April 2025 | Usage Period: 2 months
⭐⭐⭐⭐☆ Fiona Reynolds - Home-Based Manufacturing Studio
"As a solo operator running small-batch bioplastic extrusion, I needed something durable but adaptable. The Base Model’s modular design lets me swap perforation patterns when testing new formulations. It integrates seamlessly with my compact extruder, and the lightweight composite is easy to handle. Only reason it’s not five stars is the lead time for custom orders—three weeks. But once installed, performance is excellent."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Marcus Lee - Process Engineer, Auto Components Division
"We trialed three different breaker plates before settling on the Advanced Model for our nylon 6.6 extrusion line. The 300°C max operating temperature and 1000 PSI pressure tolerance exceed our process demands. Since installation in December 2024, we’ve had zero unplanned downtime due to clogging or wear. The alignment with our flange plates is flawless. This is now our standard across all production cells."Purchase Date: December 2024 | Usage Period: 7 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Dr. Linda Chen - Industrial Extrusion Consultant
"After evaluating over 20 breaker plate designs in the past decade, this product line stands out for its material innovation and precision engineering. The hybrid plastic-steel composite offers the best balance of weight, thermal stability, and durability. For food-grade or medical applications, the FDA and ISO 9001 compliance is a major advantage. I recommend the Pro Model for any high-temperature polymer processing where consistency is non-negotiable."
Tomás Rivera - Lean Manufacturing Specialist
"In high-volume extrusion, even minor inefficiencies compound. This breaker plate’s polished finish and uniform perforation pattern reduce backpressure and material degradation, directly contributing to energy savings and lower scrap rates. The Advanced Model’s 25 m/min extrusion speed capability aligns perfectly with modern lean production goals. A smart upgrade from standard components."
Posted: 5 days ago
"Using the Advanced Model for PE extrusion in sterile environments. The surface finish is impeccable—no particle shedding. Meets all our audit requirements. Seamless integration with existing tooling."
Posted: 10 days ago
"Running 24/7 for over six months with no maintenance needed. The corrosion resistance in our humid plant environment is outstanding. No warping, no clogging."
Posted: 3 weeks ago
"Ordered a custom perforation density for high-viscosity TPU. Support team was responsive and delivered exact specs. Performance is excellent—only wish more suppliers offered this level of flexibility."
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