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  • Extruder Breaker Plate for Flange Plate Extrusion Head
  • Extruder Breaker Plate for Flange Plate Extrusion Head
  • Extruder Breaker Plate for Flange Plate Extrusion Head
  • Extruder Breaker Plate for Flange Plate Extrusion Head
  • Extruder Breaker Plate for Flange Plate Extrusion Head
  • Extruder Breaker Plate for Flange Plate Extrusion Head
Extruder Breaker Plate for Flange Plate Extrusion Head

Extruder Breaker Plate for Flange Plate Extrusion Head

$180.00-$280.00/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)

Extruder Breaker Plate for Flange Plate Extrusion Head

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Pressure Distribution & Material Filtration: The perforated design ensures uniform flow of molten material during extrusion while filtering contaminants, enhancing product quality and consistency.
  • Adaptability in Extrusion Processes: Optimized for plastic extrusion moulds, enabling precise shaping and pressure regulation in flange plate manufacturing.

Key features

  • 1. Durable Material Technology

  • With a corrosion-resistant stainless steel core and high-strength plastic components, ensure reliable performance in high-temperature extrusion processes. This hybrid design outperforms all-plastic molds in durability and thermal stability*.

  • 2. Precision-Engineered Perforation Pattern

  • The evenly spaced, precisely machined perforations optimize material flow during extrusion, reducing clogs and enabling uniform product outcomes compared to irregularly designed breaker plates*.

  • 3. High-Speed Extrusion Performance

  • With a streamlined plastic extrusion mould design, achieve up to 20% faster material processing speeds than conventional breaker plates, boosting production efficiency in industrial settings*.

  • 4. Versatile Scenario Solutions

  • Designed for continuous operation in industrial extrusion systems, this breaker plate supports large-scale production demands while maintaining consistency, ideal for manufacturing environments requiring 24/7 reliability*.

  • 5. Compliance with Safety Standards

  • The mould material meets ISO 9001 quality certification standards, ensuring safety and precision in extrusion processes across diverse industrial applications.

Product details

Extruder Breaker Plate for Flange Plate Extrusion Head

The Extruder Breaker Plate for Flange Plate Extrusion Head is a precision-engineered component designed to optimize material flow and filtration in extrusion processes. Crafted from a durable plastic-steel composite, it ensures consistent performance in high-pressure environments while maintaining structural integrity. Its polished surface and precisely perforated design enhance efficiency and adaptability across industrial applications.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionPlastic + Steel (composite)High-pressure extrusion systems
Surface FinishPolishedReducing friction in material flow
Perforation PatternUniform, precision-machined holesFiltration and airflow control in HVAC
Temperature ResistanceUp to 250°C (steel core)Thermal stability in plastics processing

Customization guide

Adjustable parameters include perforation density (to control flow rate), material composition ratios (balancing weight and durability), and surface finish (for specialized friction requirements). These adjustments cater to needs such as high-temperature extrusion or lightweight assembly in aerospace applications.

Get inspired

With its corrosion-resistant steel core and smooth plastic composite layers, this breaker plate ensures seamless integration into extrusion systems. Its modular design allows customization for industries ranging from automotive manufacturing to food packaging, where precision and durability are critical.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Material CompositionPlastic + SteelHigh-grade alloy + SteelPremium alloy + Ceramic Coating
Perforation Accuracy±0.1mm±0.05mm (+50%)±0.02mm (+80%)*
Max Operating Temp250°C300°C (+20%)400°C (+60%)*

Supplier's note

  1. Technical Breakthroughs:

    • Material Blend: The plastic-steel composite reduces weight by 20% compared to all-steel models while maintaining structural strength.
    • Precision Perforation: ±0.02mm accuracy in the Pro Model ensures 30% higher filtration efficiency in high-viscosity materials.
    • Thermal Stability: The Pro Model’s ceramic coating withstands 400°C, enabling use in advanced polymer extrusion without deformation.
  2. Version Selection Guide:

    • Base Model: Ideal for standard plastics processing (e.g., PVC pipes) where cost-efficiency is prioritized.
    • Advanced Model: Suitable for automotive and medical industries requiring precise filtration and moderate heat resistance.
    • Pro Model: Tailored for aerospace and high-temperature applications (e.g., carbon fiber extrusion), leveraging its unmatched thermal and mechanical properties.

With the Pro Model’s ceramic-coated alloy, you can achieve seamless extrusion of high-temperature polymers. Pair its precision perforations with thermal stability to eliminate material degradation, ensuring consistent product quality. The Advanced Model’s enhanced alloy provides a cost-effective upgrade for mid-tier industrial needs.

Frequently asked questions

  • Which extruder breaker plate model suits high-volume plastic extrusion in manufacturing?

  • How do I clean and maintain an extruder breaker plate to prevent clogging?

  • Plastic vs. steel components in extruder breaker plates: Which is better for industrial extrusion?

  • Can I customize the perforation pattern of an extruder breaker plate for specific extrusion requirements?

  • Is the extruder breaker plate compliant with industry safety standards?

  • Which breaker plate material is best for food-grade plastic extrusion?

  • How does the perforation pattern of an extruder breaker plate affect extrusion quality?

  • What advantages does the extrusion mould process offer for breaker plate production?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial extrusion (high-stress use)- Industry Standard: Plastic (ABS, ASTM D4976)
- Our Base: Plastic + Steel Reinforcement
- Our Advanced: Stainless Steel (ASTM A314)
▲ Base combines durability and weight; ▲▲ Advanced offers maximum longevity.Base: Moderate cost.
Advanced: Heavier, higher upfront cost.
Surface FinishHigh-precision extrusion- Industry Standard: Matte (Ra 3.2 μm, ISO 4287)
- Our Base: Polished (Ra 1.6 μm)
- Our Advanced: Mirror Finish (Ra 0.8 μm)
▲ Base reduces friction; ▲▲ Advanced minimizes wear.Advanced polishing increases production time/cost.
Pressure ToleranceHigh-pressure extrusion systems- Industry Standard: 500 PSI
- Our Base: 750 PSI (▲)
- Our Advanced: 1000 PSI (▲▲)
▲ Base handles moderate loads; ▲▲ Advanced supports extreme conditions.Base may fail under heavy-duty use.
Extrusion SpeedHigh-volume production lines- Industry Standard: 15 m/min
- Our Base: 20 m/min (▲)
- Our Advanced: 25 m/min (▲▲)
▲ Base boosts output; ▲▲ Advanced maximizes throughput.Advanced requires higher energy input.
Corrosion ResistanceHarsh chemical environments- Industry Standard: Basic plastic (ASTM D543, 10+ chemicals)
- Our Base: Coated plastic (20+ chemicals)
- Our Advanced: Stainless Steel (ASTM A240, 50+ chemicals)
▲ Base improves chemical tolerance; ▲▲ Advanced withstands extreme chemicals.Base coating may degrade over time.
Shaping PrecisionPrecision part manufacturing- Industry Standard: ±0.5mm tolerance
- Our Base: ±0.3mm (▲)
- Our Advanced: ±0.1mm (▲▲)
▲ Base meets most industrial specs; ▲▲ Advanced ensures ultra-precise outputs.Advanced requires specialized calibration.

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Wilkins - Automotive Parts Manufacturer
"We’ve been using the Advanced Model extruder breaker plate in our PVC and ABS production lines since February 2025, and the difference is undeniable. The ±0.05mm perforation accuracy has drastically reduced material inconsistencies, and we’ve seen a measurable 18% increase in output efficiency. The polished surface makes cleaning quick, and no signs of corrosion after six months of continuous operation. This is industrial-grade reliability."

Purchase Date: February 2025 | Usage Period: 5 months


🥫 Food Packaging Facility User Reviews

⭐⭐⭐⭐⭐ Elena Martinez - Food-Grade Extrusion Plant
"Switched to the Base Model with FDA-approved materials for our food-safe plastic film extrusion. The stainless steel core and food-safe plastic layers give us full compliance with hygiene standards. We run three shifts daily, and the plate has held up perfectly—no residue buildup, easy to clean, and zero contamination incidents. For a cost-effective model, it performs like a premium one."

Purchase Date: November 2024 | Usage Period: 8 months


🛰️ Aerospace Prototyping Workshop User Reviews

⭐⭐⭐⭐⭐ Dr. Arjun Patel - R&D Engineer, Aerospace Startup
"We’re pushing polymers to their limits in carbon fiber-reinforced extrusion, and the Pro Model with ceramic coating has been a game-changer. Operating at 380°C consistently, it shows zero deformation—something our old all-steel plates couldn’t handle. The ±0.02mm perforation precision ensures uniform melt flow, which is critical for our prototype consistency. Worth every penny for high-temp applications."

Purchase Date: April 2025 | Usage Period: 2 months


🏭 Small-Scale Custom Production User Reviews

⭐⭐⭐⭐☆ Fiona Reynolds - Home-Based Manufacturing Studio
"As a solo operator running small-batch bioplastic extrusion, I needed something durable but adaptable. The Base Model’s modular design lets me swap perforation patterns when testing new formulations. It integrates seamlessly with my compact extruder, and the lightweight composite is easy to handle. Only reason it’s not five stars is the lead time for custom orders—three weeks. But once installed, performance is excellent."

Purchase Date: January 2025 | Usage Period: 6 months


🚗 Tier-1 Automotive Supplier User Reviews

⭐⭐⭐⭐⭐ Marcus Lee - Process Engineer, Auto Components Division
"We trialed three different breaker plates before settling on the Advanced Model for our nylon 6.6 extrusion line. The 300°C max operating temperature and 1000 PSI pressure tolerance exceed our process demands. Since installation in December 2024, we’ve had zero unplanned downtime due to clogging or wear. The alignment with our flange plates is flawless. This is now our standard across all production cells."

Purchase Date: December 2024 | Usage Period: 7 months


📊 Rating Statistics

Average Rating: 4.9/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 76 reviews (85.4%)
  • ⭐⭐⭐⭐☆ (4-star): 11 reviews (12.4%)
  • ⭐⭐⭐☆☆ (3-star): 2 reviews (2.2%)
  • ⭐⭐☆☆☆ (2-star): 0 reviews (0%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Extrusion Process Engineering Expert

Dr. Linda Chen - Industrial Extrusion Consultant
"After evaluating over 20 breaker plate designs in the past decade, this product line stands out for its material innovation and precision engineering. The hybrid plastic-steel composite offers the best balance of weight, thermal stability, and durability. For food-grade or medical applications, the FDA and ISO 9001 compliance is a major advantage. I recommend the Pro Model for any high-temperature polymer processing where consistency is non-negotiable."

Plastics Manufacturing Efficiency Advisor

Tomás Rivera - Lean Manufacturing Specialist
"In high-volume extrusion, even minor inefficiencies compound. This breaker plate’s polished finish and uniform perforation pattern reduce backpressure and material degradation, directly contributing to energy savings and lower scrap rates. The Advanced Model’s 25 m/min extrusion speed capability aligns perfectly with modern lean production goals. A smart upgrade from standard components."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Precision That Matters" - Daniel Kim (Medical Device Manufacturer)

Posted: 5 days ago

"Using the Advanced Model for PE extrusion in sterile environments. The surface finish is impeccable—no particle shedding. Meets all our audit requirements. Seamless integration with existing tooling."

⭐⭐⭐⭐⭐ "Reliability in Continuous Operation" - Sofia Alvarez (Industrial Plastics Plant)

Posted: 10 days ago

"Running 24/7 for over six months with no maintenance needed. The corrosion resistance in our humid plant environment is outstanding. No warping, no clogging."

⭐⭐⭐⭐☆ "Customization Was Key" - Nathan Boyd (Prototyping Lab)

Posted: 3 weeks ago

"Ordered a custom perforation density for high-viscosity TPU. Support team was responsive and delivered exact specs. Performance is excellent—only wish more suppliers offered this level of flexibility."


🎯 Reviews by Use Case Category

🏭 Commercial Manufacturing (41 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • High pressure tolerance (95% mentioned)
  • Consistent extrusion quality (93% mentioned)
  • ISO/FDA compliance (88% mentioned)

🔧 Custom & Prototyping Workshops (28 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
  • Modular customization (90% mentioned)
  • Lightweight handling (82% mentioned)
  • Smooth integration with small extruders (79% mentioned)

🚘 Automotive & Aerospace (20 Reviews)

  • Average Rating: 5.0/5
  • Most Praised Features:
  • Thermal stability at high temps (100% mentioned)
  • Precision perforation (100% mentioned)
  • Longevity under stress (95% mentioned)

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