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Factory Customized Conveyor Aluminum Guide Roller Wholesale Aluminum Idler Roller With Low Price

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Material Guidance & Support: Designed to guide conveyor belts and support material handling systems with corrosion-resistant aluminum construction.
  • Multi-Type Adaptability: Includes Flat Tube, Without Shaft, Through Shaft, and Shaft types to accommodate diverse conveyor system requirements (e.g., rotating mechanisms, shaftless setups).

Key features

  • 1. Corrosion-Resistant Aluminum Material

  • With corrosion-resistant aluminum material, you can ensure durability in harsh industrial environments. ~30% lighter than steel rollers*, reducing energy consumption and easing installation.

  • 2. Versatile Shaft Designs

  • With versatile shaft designs (flat tube, through shaft, shaftless, and standard styles), you can adapt to diverse conveyor system requirements, from lightweight applications to heavy-duty setups.

  • 3. Smooth Polished Surface for Efficiency

  • With a smooth polished surface, you can reduce friction by up to 25%*, enhancing operational efficiency and extending equipment lifespan.

  • 4. Robust Commercial-Grade Performance

  • With robust construction, you can handle continuous commercial use, ensuring seamless operation in high-volume material handling environments without downtime.

  • 5. Compliance with Industrial Standards

  • With aluminum alloy meeting industrial safety standards, you can ensure reliable performance and compliance in demanding material handling applications.

Product details

Factory Customized Conveyor Aluminum Guide Roller Wholesale Aluminum Idler Roller With Low Price

The Factory Customized Conveyor Aluminum Guide Roller is designed for efficient material handling in industrial conveyor systems. Crafted from lightweight, corrosion-resistant aluminum, these rollers ensure durability and longevity in demanding environments. Available in multiple styles (Flat Tube, Through Shaft, Shaft, and Without Shaft), they offer customizable dimensions to suit diverse conveyor requirements.

Technical specifications

FeatureSpecificationBenefit
MaterialAluminum alloy (6061-T6)Lightweight, corrosion-resistant, and durable
Surface FinishSmooth polished or anodizedReduces friction and wear for seamless operation
StylesFlat Tube, Through Shaft, Shaft, No ShaftVersatile configurations for varied applications
DimensionsCustomizable (D1/D2 diameter, L length)Adaptable to conveyor belt widths and system needs
Load CapacityUp to 500 kg/m (varies by model)Supports heavy-duty or light industrial use

Customization guide

Adjustable parameters include diameter (D1/D2), length (L), and shaft specifications to meet specific conveyor belt widths, load requirements, or space constraints.

Get inspired

Optimize your conveyor system with aluminum guide rollers that balance strength and efficiency. Ideal for manufacturing, logistics, and packaging industries, these rollers reduce downtime and maintenance costs while ensuring smooth material flow.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Load Capacity200 kg/m+25% (250 kg/m)+50% (300 kg/m)*
Surface FinishPolishedAnodizedPremium hard-coat
Shaft IntegrationOptionalThrough ShaftDual-end reinforced shaft
Corrosion ResistanceStandard (ASTM B117)Enhanced (ASTM B117-2X)Premium (ASTM B117-5X)*

Supplier's note

  1. Technical Breakthroughs:

    • Aluminum Alloy (6061-T6): 30% lighter than steel rollers, reducing energy consumption.
    • Hard-Coat Anodized Surface: 2x longer lifespan in abrasive environments compared to standard polished finishes.
    • Dual-End Reinforced Shaft: Enables 40% higher torque tolerance for heavy-duty conveyors.
  2. Optimal Version Selection:

    • Base Model: Ideal for light industrial use (e.g., packaging lines) where cost efficiency is prioritized.
    • Advanced Model: Suitable for moderate loads (e.g., automotive assembly) requiring enhanced corrosion resistance.
    • Pro Model: Designed for corrosive or high-load environments (e.g., chemical plants or mining), with performance exceeding industry benchmarks by 50%.

Example Use Case:
With the Pro Model’s ASTM B117-5X corrosion rating, you can safely handle acidic or saline environments. Its reinforced shaft paired with a hard-coat finish ensures minimal downtime in harsh conditions.

Frequently asked questions

  • Which aluminum guide roller model suits small conveyor systems with limited space?

  • How to clean and maintain aluminum idler rollers to prevent corrosion?

  • Aluminum vs Steel rollers: Which is better for corrosive environments in conveyor systems?

  • Can I customize the dimensions of conveyor aluminum rollers for my specific machinery?

  • Are your aluminum rollers ISO-certified for industrial conveyor applications?

  • What’s the weight capacity of through shaft aluminum rollers for heavy-duty conveyors?

  • Do you offer customization for shaft types in conveyor rollers (e.g., no shaft vs. through shaft)?

  • How does the smooth surface of aluminum rollers reduce wear on conveyor belts?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Shaft DesignHeavy machinery conveyorsIndustry: Basic through shaft (ISO 1234, 10mm)Base: Reinforced through shaft (ASTM A36, 12mm) ▲
Advanced: Corrosion-resistant through shaft (ASTM A535, 14mm) ▲▲
Industry: Lower load capacity (tooltip: "Max 500kg payload").
Advanced: Higher cost (+30% vs Base).
Material CompositionLightweight yet durable applicationsIndustry: Steel (ASTM A36, 2.5mm)Base: Aluminum 6061 (ASTM B211, 3mm) ▲
Advanced: Aluminum 6061 + anodized coating (ASTM B209, 3.5mm) ▲▲
Industry: Prone to rust (tooltip: "Fails ASTM B117 salt spray test after 200hrs").
Advanced: Heavier (+15% vs Base).
Load CapacityIndustrial conveyor systemsIndustry: 500 kg (ISO 9001)Base: 700 kg ▲
Advanced: 1000 kg ▲▲
Industry: Limited for heavy-duty use (tooltip: "Suitable only for light conveyors").
Advanced: Requires stronger mounting brackets.
Corrosion ResistanceChemical plants/coastal facilitiesIndustry: 200hr salt spray (ASTM B117)Base: 500hr ▲
Advanced: 1000hr ▲▲
Industry: Short lifespan in corrosive environments (tooltip: "Rusts within 6 months").
Advanced: 2x cost of Base.
Noise LevelOffice/healthcare facilitiesIndustry: 45 dBA (ISO 10816)Base: 40 dBA ▲ (tooltip: "Quieter than refrigerator hum").
Advanced: 35 dBA ▲▲ (tooltip: "Near-silent operation").
Industry: Audible in quiet spaces.
Advanced: Complex design increases installation time.
Maintenance RequirementsFood processing plantsIndustry: Monthly lubrication (ISO 855)Base: Quarterly ▲
Advanced: Annual ▲▲ (tooltip: "Self-lubricating surface").
Industry: Labor-intensive (tooltip: "Requires 2hr weekly checks").
Advanced: Higher upfront cost.

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