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Factory Direct High Quality 99% Phosphor Bronze Wire 0.4mm-1.5mm Copper Cable 10mm Tin Low Price Brass Wire for Welding Cutting

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Conductivity Electrical Wiring: 99.9999% pure copper ensures exceptional electrical conductivity for circuits, cables, and industrial systems.
  • Industrial Fabrication Versatility: Available in diameters from 0.2mm to 8mm, ideal for welding, cutting, and structural applications.
  • Coil Design Efficiency: Tightly wound coils enable easy storage, deployment, and unwinding for seamless integration into projects.

Key features

  • 1. Material Technology

  • With 99.9999% pure copper construction, ensure unmatched electrical conductivity and corrosion resistance compared to standard copper wires*.

  • 2. Interactive Design

  • With customizable shapes (round, flat) and processing services (cutting, bending, welding), easily adapt to diverse industrial and electrical projects*.

  • 3. Performance Parameters

  • With a diameter range from 0.2mm to 8mm, accommodate precise thickness requirements for intricate or heavy-duty applications*.

  • 4. Scenario Solutions

  • Designed for industrial and electrical applications, ensuring reliability in high-demand environments like machinery, wiring systems, and cable manufacturing*.

  • 5. Certification Standards

  • With material compliance to industrial-grade standards (e.g., high-purity copper for electrical use), meet rigorous quality expectations for professional applications*.

  • Notes:

    • The product’s non-alloy brass and copper materials prioritize durability and conductivity.

Product details

Factory Direct High Quality 99% Phosphor Bronze Wire 0.4mm-1.5mm Copper Cable 10mm Tin Low Price Brass Wire for Welding Cutting

Factory Direct High Quality 99% Phosphor Bronze Wire offers exceptional versatility with diameters ranging from 0.2mm to 10mm, designed for industrial, cable, and electrical applications. Crafted from 99.9999% pure copper or brass, this wire is available in round, flat, and coil shapes, with customizable processing services like cutting, bending, and welding.

Technical specifications

FeatureSpecificationBenefit
Material99.9999% pure copper / brassSuperior electrical conductivity and durability
Diameter Range0.2mm–10mm (0.4mm, 0.6mm, 0.8mm, etc.)Precision sizing for diverse applications
Coating10mm tin-plated finishEnhanced corrosion resistance and solderability
ShapeRound, flat, or coilAdaptable to complex designs and storage needs
Processing ServicesCutting, bending, welding, decoilingStreamlined integration into projects

Customization guide

Adjustable parameters include diameter, length, and coiling density to meet specific industrial requirements. For example, thinner wires (e.g., 0.2mm–1.5mm) are ideal for intricate electrical circuits, while thicker diameters (e.g., 8mm–10mm) suit heavy-duty welding or structural applications.

Get inspired

With diameters from 0.2mm to 10mm and customizable processing, this wire excels in precision engineering. Whether crafting delicate electronic components or robust industrial frameworks, its high-purity material ensures reliability under demanding conditions.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
ConductivityIACS 95%IACS 105%IACS 115%*
Tensile Strength350 MPa420 MPa500 MPa
Corrosion ResistanceStandardTin-platedTriple-layer coating

Supplier's note

  1. Three Breakthroughs:

    • Ultra-high purity (99.9999%): Reduces electrical resistance by 20% compared to standard copper wires.
    • Non-alloy design: Simplifies recycling and meets strict purity requirements for medical/electronic applications.
    • Customizable processing: Streamlines integration into complex systems, reducing assembly time by 30%.
  2. Version Selection Guide:

    • Base Model: Ideal for general industrial use (e.g., basic wiring) where cost efficiency is prioritized.
    • Advanced Model: Suitable for corrosive environments (e.g., marine applications) due to tin-plated coating.
    • Pro Model: Best for high-stress scenarios (e.g., aerospace components) requiring extreme durability and conductivity.

With the Pro Model’s triple-layer coating, you can ensure long-term reliability in harsh chemical environments. Pair its 500 MPa tensile strength with thin diameters (e.g., 0.4mm) to create flexible yet robust electrical circuits.

Frequently asked questions

  • Which diameter of phosphor bronze wire is best for electrical wiring applications?

  • How does phosphor bronze wire compare to brass wire in terms of durability and conductivity?

  • What steps should I take to maintain and store copper wire to prevent oxidation?

  • Does your phosphor bronze wire offer customization options like cutting or bending for specific projects?

  • Is the 99.9999% pure copper content in your wire certified for industrial safety standards?

  • Can this phosphor bronze wire be used for welding and cutting tasks, and what grades are available?

  • What shape options are available for the copper wire, and how do they affect industrial applications?

  • What diameter range does your phosphor bronze wire offer, and what are their typical uses?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial machinery, electrical wiringNon-alloy brass/copper (99.99% purity) ▲▲▲ (Industry: 98% alloyed copper)High purity reduces oxidation (ASTM B115 compliant)Advanced tier’s 99.9999% purity increases cost by 20%
Diameter RangeCustom cable manufacturing, welding0.2–10mm (ISO 3501 certified) ▲ (Industry: 0.5–8mm)Flexible for precision electronics (0.2mm) to heavy-duty applications (10mm)Smaller diameters (e.g., 0.2mm) require specialized tools
Electrical ConductivityHigh-current systems, transformers95% IACS (International Annealed Copper Standard) ▲▲ (Industry: 85%)Reduces energy loss in power grids (vs. aluminum’s 61% IACS)Higher conductivity requires thicker insulation for safety
Corrosion ResistanceMarine equipment, plumbing48-hour salt spray resistance (ASTM B117) ▲ (Industry: 24 hours)Withstands seawater exposure for offshore projectsAdvanced coating adds weight, complicating installation in lightweight systems
Processing CapabilitiesMass production, prototyping6+ services (cutting, bending, welding) ▲▲ (Industry: 3 services)Streamlines assembly lines (e.g., pre-cut coils for automotive wiring)Custom punching may delay delivery by 2–3 days
Shape OptionsHVAC systems, decorative artsRound, flat, rectangular (ISO 2768 tolerances) ▲ (Industry: round only)Flat wires reduce space in compact devices (e.g., smartphones)Non-round shapes may require proprietary tooling for installation

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