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Refractory
  • Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud
  • Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud
  • Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud
  • Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud
  • Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud
  • Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud
Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud

Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud

$10.00-$120.00/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
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Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Temperature Resistance: The refractory long nozzle ladle shroud is designed to withstand extreme temperatures during continuous casting, ensuring safe and efficient flow of molten metal.
  • Contamination Prevention: Its castable material minimizes slag formation and ensures purity of the molten material, critical for quality control in metallurgical processes.

Key features

  • 1. Material Technology

    • With high-temperature resistant castable material, ensure prolonged durability in extreme molten metal environments*.

  • 2. Interactive Design

    • With a modular cylindrical design, easily integrate into existing casting systems for flexible assembly and maintenance*.

  • 3. Performance Parameters

    • With optimized thermal conductivity, maintain stable temperature gradients to minimize slag buildup and extend service life*.

  • 4. Scenario Solutions

    • Designed for 24/7 industrial use, this nozzle ensures uninterrupted casting flow in heavy-duty foundry operations*.

  • 5. Certification Standards

    • Complies with ISO refractory safety standards for high-temperature industrial applications*.

  • Notes:

    • Leveraged the castable material’s thermal and mechanical properties as core advantages.

Product details

Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud

The Factory Price Continuous Casting Refractory Long Nozzle Ladle Shroud is a high-performance component designed for industrial continuous casting systems. Crafted from advanced castable material, it ensures thermal stability and structural integrity under extreme conditions. Its modular cylindrical design allows seamless integration into conveyor belt systems or machinery, while its robust construction supports heavy-duty applications.

Technical specifications

FeatureSpecificationBenefit
MaterialHigh-purity castable refractoryWithstands temperatures up to 1700°C
Mechanical StrengthCompression strength: 120MPaEnsures durability in high-load scenarios
Thermal Shock Resistance12°C/cm thermal gradient toleranceMinimizes cracking during rapid cooling
Application ScenarioSteelmaking, aluminum castingOptimized for molten metal handling

Customization guide

Adjustable parameters include length (customizable from 500mm to 2000mm) and inner diameter (30mm to 150mm) to meet specific casting requirements. Reinforced coatings can also be added for enhanced corrosion resistance in aggressive environments.

Get inspired

With its lightweight yet robust castable material, this refractory nozzle ensures seamless integration into industrial systems. Whether you need to handle molten steel or aluminum, its thermal efficiency and adaptability make it a cornerstone for modern foundries and casting facilities.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Thermal Resistance1600°C+15% (1840°C)+30% (2080°C)*
Mechanical Strength100MPa120MPa150MPa
Service Life500 cycles800 cycles (+60%)1200 cycles (+140%)

Supplier's note

  1. Technical Breakthroughs:

    • Castable Material: Triple the thermal resistance of traditional zirconia nozzles, enabling use in ultra-high-temperature environments.
    • Modular Design: Adjustable flange mounts allow rapid assembly/disassembly, reducing downtime by 20% compared to fixed systems.
    • Chemical Stability: Enhanced corrosion resistance against molten metal oxides, extending service life by 30%.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium foundries requiring standard thermal resistance (e.g., aluminum casting).
    • Advanced Model: Suited for steel mills needing higher durability and moderate thermal demands.
    • Pro Model: Recommended for high-volume, high-temperature operations (e.g., titanium alloy production), where prolonged exposure to 2000°C+ is critical.

Pro Model’s thermal resistance exceeds industry benchmarks by 25%, ensuring safe handling of exotic alloys. Combined with its 150MPa strength, it reduces maintenance costs by 40% in extreme environments.

Frequently asked questions

  • Which refractory long nozzle model suits high-volume continuous casting?

  • How to clean and maintain a refractory ladle shroud?

  • Castable vs. ceramic fiber: Which is better for molten metal handling?

  • Can refractory nozzles be customized for specific casting setups?

  • Is the castable material ISO-certified for industrial use?

  • What industries use continuous casting refractory long nozzles?

  • How does castable material handle extreme temperatures in steel foundries?

  • Are these ladle shrouds easy to install in existing casting systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Thermal Shock ResistanceHigh-temperature industrial processesIndustry: 1200°C (ASTM C111-19, typical furnace fluctuations);
Base: 1300°C▲ (▲8%, blast furnace conditions);
Advanced: 1400°C▲▲ (▲▲7.7%, titanium processing temps)		Reduces refractory failure in rapid temp changesAdvanced versions may require specialized installation
Service TemperatureContinuous casting with molten metalIndustry: 1600°C (ISO 13332, standard steel casting);
Base: 1700°C▲ (▲6.25%, aluminum processing);
Advanced: 1800°C▲▲ (▲▲5.88%, molten iron handling)		Operates in extreme environmentsAdvanced may have shorter shelf life
DensityLightweight thermal insulationIndustry: 2.8 g/cm³ (ASTM C20-19, standard castable);
Base: 2.6 g/cm³▲ (▲7.1%, reduces structural load);
Advanced: 2.4 g/cm³▲▲ (▲▲7.7%, portable systems)		Reduces structural load requirementsBase/Advanced may have higher cost
Erosion ResistanceHigh-flow abrasive processesIndustry: 0.5 mm loss/1000 cycles (ASTM G76, sand casting);
Base: 0.3 mm▲ (▲40%, steel foundries);
Advanced: 0.2 mm▲▲ (▲▲33%, high-speed casting)		Extends nozzle lifespanAdvanced coatings may complicate maintenance
Chemical ResistanceCorrosive slag environmentsIndustry: 30 min exposure (ASTM C709, basic slag);
Base: 60 min▲ (▲100%, acidic slag);
Advanced: 90 min▲▲ (▲▲50%, molten zinc contact)		Longer protection against chemical damageAdvanced materials may be more brittle
Installation EaseRapid setup with minimal downtimeIndustry: 45 mins (ISO 12193, manual assembly);
Base: 30 mins▲ (▲33%, semi-automated);
Advanced: 20 mins▲▲ (▲▲33%, fully automated systems)		Reduces production delaysAdvanced systems require training

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