Portable Capacitor Discharge Stud Welders | On-site construction, automotive repair | Voltage: 220V (standard household power) Weight: 15kg (portable for field use) Digital Display: ±1% accuracy (ensures consistency) | ▲ Mobility: Easy transport to job sites Precision: Accurate control for consistent welds | Max stud diameter: 6mm (limitation for heavy-duty tasks) |
Fixed Capacitor Discharge Stud Welders | Factories, mass production workshops | Voltage: 380V (industrial power) Capacity: 1000 welds/hour (▲) Weight: 80kg (stationary) | ▲ High Output: Ideal for bulk production Durability: Built for continuous use | Requires dedicated installation space and infrastructure |
Portable Arc Stud Welders | Outdoor welding, light industrial tasks | Voltage: 220V Weight: 25kg (heavier than CD models) Arc Ignition (simple setup) | ▲ Cost-Effective: Lower upfront cost than CD models Versatility: Handles thicker materials (up to 8mm) | Weld quality variability (▲ compared to CD precision) |
Robotic/Mechanical Manipulator Systems | High-volume manufacturing | Automation: Fully programmable (▲) Speed: 2000 welds/hour (▲) Requires PLC integration | ▲ Throughput: 2000+ welds/hour Consistency: Minimal human error | ▲ High Initial Cost: 3x base model price Complex setup and maintenance |
Resistance Stud Welders | Thin materials (e.g., sheet metal) | Voltage: 220V Material: Thin sheets (up to 3mm) Weld Time: 0.1–0.5s (fast) | ▲ Clean Welds: No splatter or residue Energy-Efficient: Low power consumption | Limited to conductive materials (e.g., steel, aluminum) |
XIAOWEI 2500 Pro (Advanced Tier) | Heavy industrial applications | Voltage: 380V (▲) Capacity: 800 welds/hour (▲) Durability: ASTM F1554 compliance (enhanced) Digital Controls: ±0.5% accuracy (▲) | ▲ Power & Precision: Handles 8mm studs with ±0.5% accuracy Durability: Withstands harsh environments | Price: 20% higher than base model |