Material Composition | High-wear applications (e.g., oil drilling) | Industry Standard: WC ≥80% (ISO 5978) Our Base: WC ≥85% (ISO 5978) Our Advanced: WC ≥90% (ISO 5978) | ▲ Base: 20% harder edges for longevity ▲ Advanced: 35% improved abrasion resistance | Advanced versions may require specialized handling (e.g., lower thermal shock tolerance) |
Coating Type/Thickness | Corrosive environments (e.g., chemical processing) | Industry Standard: Uncoated Our Base: TiN (2-4μm, ASTM E340) Our Advanced: TiAlN (4-6μm, ASTM E340) | ▲ Base: 50% corrosion resistance (vs uncoated) ▲ Advanced: 80% resistance + heat resistance up to 1000°C | Advanced coating adds 30% to cost |
Edge Sharpness | Precision threading (e.g., oil pipe fitting) | Industry Standard: >1.0μm (ISO 23662) Our Base: 0.5μm (ISO 23662) Our Advanced: 0.3μm (ISO 23662) | ▲ Base: 50% finer threading accuracy ▲ Advanced: 70% reduction in surface defects | Advanced edges may chip in abrasive materials |
Thermal Resistance | High-speed machining (e.g., CNC production) | Industry Standard: 1000°C (ASTM E1351) Our Base: 1200°C (ASTM E1351) Our Advanced: 1400°C (ASTM E1351) | ▲ Base: 20% longer tool life at high speeds ▲ Advanced: 40% improved performance in extreme conditions | Advanced versions require specialized cooling systems |
Tool Life | Mass production (e.g., automotive parts) | Industry Standard: 800 cuts (ISO 3685) Our Base: 1200 cuts (ISO 3685) Our Advanced: 1500 cuts (ISO 3685) | ▲ Base: 50% fewer tool changes ▲ Advanced: 87.5% reduction in downtime costs | Higher upfront cost for advanced inserts |
Surface Finish | Aesthetic/medical-grade parts | Industry Standard: Ra 1.2μm (ISO 1309) Our Base: Ra 0.8μm (ISO 1309) Our Advanced: Ra 0.4μm (ISO 1309) | ▲ Base: 33% smoother surfaces ▲ Advanced: 66% improvement for precision fits | Advanced finishing may require slower feed rates |