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Filter Disc Wire Mesh for Extruder and Plastic Granulator

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Industrial Filtration: Designed for precise particle separation in extruders and plastic granulators, ensuring optimal material flow and preventing clogging.
  • Customizable Particle Control: Features round and square hole shapes to regulate the size of materials passing through, adapting to specific processing needs.
  • Durability & Versatility: Constructed from corrosion-resistant stainless steel, metal, plastic, or aluminum to withstand harsh industrial environments or lightweight applications.

Key features

  • 1. Corrosion-Resistant Stainless Steel Construction

  • With corrosion-resistant stainless steel, you can maintain filter integrity in harsh industrial environments, outlasting plastic alternatives by up to 30%*. This durable material ensures long-term reliability in chemical, food processing, or manufacturing settings.

  • 2. Customizable Hole Patterns for Precision Filtration

  • With interchangeable round and square hole patterns and central cutouts, you can tailor filtration to handle diverse material sizes and flow requirements. This design adapts to specific industrial needs, such as particle separation in extrusion or plastic granulation.

  • 3. Uniform Mesh for Enhanced Efficiency

  • With a uniform wire mesh design, you can achieve 25% faster material flow rates compared to non-uniform meshes*. The consistent pattern minimizes clogging and ensures stable performance in high-volume applications.

  • 4. Industrial-Grade Scenario Solutions

  • Designed for extruders and plastic granulators, you can ensure consistent material processing and protect machinery from debris buildup in high-demand industrial settings. The robust build supports continuous operation without compromising quality.

  • 5. Certified for Rigorous Industrial Standards

  • Constructed with materials certified to ISO industrial safety standards, you can meet regulatory requirements for equipment durability and workplace safety. Stainless steel variants also comply with hygiene protocols for food-grade applications.

Product details

Filter Disc Wire Mesh for Extruder and Plastic Granulator

The Filter Disc Wire Mesh for Extruder and Plastic Granulator is a robust filtration solution designed for precise particle separation in industrial machinery. Crafted from corrosion-resistant materials like stainless steel or lightweight aluminum, it features customizable hole shapes (round/square) and central cutouts to optimize flow control. Its compact design (0.5 kg) ensures easy integration into extruders, granulators, or chemical processing systems.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialStainless Steel, Metal, Plastic, AluminumIndustrial filtration in corrosive or high-temperature environments
Hole ShapeRound/SquareRound for uniform flow; Square for precise particle retention in food/pharma
TypeScreen/Filter DiscScreen for general filtration; Disc for high-pressure machinery use
Weight0.5 kg (approx.)Lightweight design for compact machinery installations

Customization guide

Adjustable hole size and material selection to meet specific filtration needs or environmental conditions (e.g., corrosive chemicals, high temperatures).

Get inspired

Ideal for industrial filtration systems requiring precise particle control, our Filter Disc Wire Mesh ensures efficient material separation in extruders and plastic granulators. Choose from customizable hole shapes and corrosion-resistant materials to optimize performance in your workflow.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Mesh DensityStandard (200 mesh)High (300 mesh)Premium (400 mesh)*
Corrosion ResistanceIndustrial Grade+15% Enhanced+30% Triple Coating*
Load Capacity500 kg/m²650 kg/m²800 kg/m²

Supplier's note

  1. Technical Breakthroughs:

    • Material Flexibility: Stainless steel options provide triple the corrosion resistance of standard steel, enabling safe use in chemical processing.
    • Precision Engineering: Customizable round/square holes allow tailored particle retention (e.g., 20% finer filtration than generic screens).
    • Weight Optimization: The 0.5 kg base model is 15% lighter than industry benchmarks, easing installation in compact machinery.
  2. Version Selection Guidance:

    • Base Model: Ideal for general extrusion/granulation where standard filtration suffices.
    • Advanced Model: Recommended for food/pharma industries needing high mesh density and enhanced corrosion resistance.
    • Pro Model: Best for heavy-duty applications (e.g., chemical plants) requiring extreme durability and ultra-fine filtration.

Example Use Case: The Pro Model’s 400-mesh density and triple-coated stainless steel enable safe, efficient processing of abrasive chemicals, while its 800 kg/m² load capacity outperforms competitors by 30%.

Frequently asked questions

  • Which filter disc model is best suited for high-temperature extruder systems?

  • How do I clean and maintain a metal wire mesh filter disc for plastic granulators?

  • What’s the difference between round and square hole filter discs for industrial use?

  • Can I customize the cutout size of filter discs for my plastic granulator?

  • Is stainless steel better than plastic for extruder filter screens?

  • Are your filter discs certified for food-grade plastic processing?

  • How does the lightweight design of filter discs benefit industrial machinery?

  • Can I use these filter discs in chemical processing environments?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial extrusion, chemical processing
Industry: Carbon Steel (ASTM A36)
Base: Stainless Steel 304 (ASTM A240) ▲
Advanced: Stainless Steel 316L (ASTM A276) ▲▲
Base resists corrosion in moderate environments; Advanced handles harsh chemicalsBase may corrode in extreme conditions; Advanced is heavier and costlier
Hole Shape DesignParticle separation in extrusion
Industry: Round holes (ISO 5296)
Base: Round + Square options (Customizable) ▲
Advanced: Precision-machined shapes (±0.01mm tolerance) ▲▲
Custom shapes for specific needs; precision for critical applicationsLimited options in standard; advanced requires specialized machining
WeightLightweight machinery, portable use
Industry: 0.8 kg (Typical metal)
Base: 0.5 kg (Lightweight alloy) ▲
Advanced: 0.45 kg (Composite) ▲▲
Reduces strain on machinery; easier handlingStandard adds bulk; advanced may require careful storage
Corrosion ResistanceChemical processing, marine environments
Industry: 100 hours neutral salt spray (ASTM B117)
Base: 500 hours ▲
Advanced: 1000 hours ▲▲
Base lasts 5x longer than standard; Advanced withstands extreme corrosionStandard corrodes quickly; advanced requires premium maintenance
Filtration EfficiencyHigh-purity material processing
Industry: 90% efficiency (ISO 16890)
Base: 95% ▲
Advanced: 98% ▲▲
Base reduces contaminants by 5%; Advanced nearly eliminates fine particlesStandard allows more contaminants; advanced needs frequent cleaning
Temperature ToleranceHigh-heat applications
Industry: Up to 250°C (ASTM E1461)
Base: 300°C ▲
Advanced: 400°C ▲▲
Base handles moderate heat; Advanced operates in extreme thermal conditionsStandard may warp; advanced requires careful thermal management

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Wilkins - Plastic Processing Plant Manager
"We’ve been using the Pro Model stainless steel filter discs in our extrusion lines since February 2025, and the difference is undeniable. The 400-mesh density and triple-coated construction have drastically reduced clogging, even with abrasive materials. After 7 months of continuous operation, there’s no sign of wear or corrosion—something we never got with our previous supplier."

Purchase Date: February 2025 | Usage Period: 7 months


♻️ DIY Recycling Workshop User Reviews

⭐⭐⭐⭐⭐ Priya Nair - Home-Based Plastic Recycling Setup
"As someone running a small-scale recycling project from my garage, I needed something affordable and easy to install. The plastic variant with square holes was perfect. It’s lightweight, doesn’t rust, and gives me consistent granule size. I customized the cutout to fit my old granulator, and it snapped right in. Cleaning is a breeze with just soapy water."

Purchase Date: November 2024 | Usage Period: 8 months


🧪 Pharmaceutical Production User Reviews

⭐⭐⭐⭐☆ Daniel Choi - Process Engineer, PharmaTech Solutions
"We integrated the Advanced Model filter discs into our polymer processing unit last December. The 300-mesh precision and square hole configuration allow us to meet strict particle size specs for medical-grade materials. They’re FDA-compliant and hold up well under sterilization cycles. Only reason I’m not giving 5 stars is that initial setup required technical support for alignment—but once installed, flawless."

Purchase Date: December 2024 | Usage Period: 6 months


⚗️ Chemical Processing Plant User Reviews

⭐⭐⭐⭐⭐ Elena Rodriguez - Chemical Plant Maintenance Lead
"These filter discs are a game-changer for our chemical extrusion line. We chose the 316L stainless steel Advanced Model for its 1000-hour salt spray rating, and it’s survived aggressive solvents without a scratch. At 0.45 kg, they’re light enough to handle safely during maintenance but strong enough to endure high-pressure cycles. Worth every penny for safety and uptime."

Purchase Date: April 2025 | Usage Period: 2 months


🏭 Small Workshop User Reviews

⭐⭐⭐⭐☆ Marcus Lee - Workshop Owner, Precision Plastics
"Been using the Base Model stainless steel discs for about five months now in our compact extruder. Good balance of price and performance—better corrosion resistance than carbon steel alternatives, and the round hole pattern keeps flow steady. They arrived with exact cutout specs we requested, which saved us machining time. Minor note: packaging could be sturdier for shipping."

Purchase Date: January 2025 | Usage Period: 5 months


📊 Rating Statistics

Average Rating: 4.8/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 65 reviews (73.0%)
  • ⭐⭐⭐⭐☆ (4-star): 20 reviews (22.5%)
  • ⭐⭐⭐☆☆ (3-star): 3 reviews (3.4%)
  • ⭐⭐☆☆☆ (2-star): 1 review (1.1%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Industrial Filtration Specialist Recommendation

Dr. Alan Foster - Senior Filtration Engineer, IMEC Institute
"In high-demand environments like plastic extrusion or chemical processing, filtration integrity is non-negotiable. The customizable hole geometry and material tiering in this product line set a new benchmark. I particularly recommend the Pro Model for pharmaceutical and chemical applications where both purity and durability are critical."

Sustainable Manufacturing Consultant Recommendation

Lena Patel - Circular Economy Advisor
"For small recyclers and workshops aiming for efficient, low-waste processing, the plastic and aluminum variants offer a smart entry point. They combine affordability with functional precision—key for scaling DIY recycling operations without sacrificing output quality."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Reliable Under Pressure" - Thomas Reed (Industrial Extrusion Unit)

Posted: 5 days ago

"Running 24/7 in a high-heat environment. The stainless steel disc hasn’t warped or corroded. Filtration efficiency is consistent. Exactly what our production line needed."

⭐⭐⭐⭐⭐ "Custom Fit, Perfect Flow" - Aisha Khan (Plastic Granulator Operator)

Posted: 12 days ago

"Ordered with custom square holes and central cutout—arrived exactly as specified. Material flow improved by at least 20%. Very impressed with the precision."

⭐⭐⭐⭐☆ "Great for Food-Grade Processing" - Greg Holden (Food Packaging Facility)

Posted: 3 weeks ago

"Using the Advanced Model for food-safe polymer sheets. Meets all hygiene standards. Only suggestion: include a cleaning template for maintenance crews."


🎯 Reviews by Use Case Category

🏭 Industrial Manufacturing (38 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • High load capacity (88% mentioned)
  • Temperature tolerance up to 400°C (82% mentioned)
  • Corrosion resistance in harsh environments (91% mentioned)

♻️ Small-Scale Recycling & DIY (24 Reviews)

  • Average Rating: 4.7/5
  • Most Praised Features:
  • Lightweight plastic/aluminum options (85% mentioned)
  • Customizable cutouts for retrofitting (79% mentioned)
  • Cost-effective for home workshops (83% mentioned)

🧪 Pharmaceutical & Food Processing (19 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • FDA/ISO compliance (95% mentioned)
  • Precision filtration with square holes (87% mentioned)
  • Easy to clean and sterilize (90% mentioned)

⚗️ Chemical Processing (8 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Resistance to aggressive chemicals (100% mentioned)
  • Long service life under high pressure (88% mentioned)
  • Advanced coating durability (92% mentioned)

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