Customization:
With treated paper filter material, ensure reliable performance in harsh excavator environments, effectively separating fuel and water under extreme pressure and temperature conditions*.
With a helical internal structure, achieve up to 20% higher filtration efficiency and flow rate by maximizing surface area contact, optimizing fluid processing in industrial applications*.
With EPR (Extended Producer Responsibility) certification from Germany, meet stringent environmental standards, ensuring eco-friendly disposal and sustainable use*.
Designed for excavators, handle high-pressure, continuous operation scenarios with customizable filter media and flow rates to match specific machinery requirements*.
As a fuel-water separator, effectively address dual needs of filtration and water removal in heavy machinery, reducing downtime and enhancing engine longevity*.
The Filter Factory FS1212, FS19728, FS1280, and FS1242 fuel water separators are high-performance filtration solutions designed for excavators and heavy-duty industrial applications. Engineered with a spiral internal structure for enhanced efficiency and durability, these filters feature paper-based media for effective fuel purification. Certified to EPR Germany Packing standards, they ensure compliance with stringent environmental and safety regulations. Ideal for applications requiring reliable separation of water and contaminants from diesel fuel, these filters optimize equipment performance and longevity.
Feature | Specification | Application Scenario |
---|---|---|
Material | Paper filter media with durable casing | Withstands high-pressure, high-temperature environments |
Filter Type | Fuel/Water Separator | Excavator diesel systems |
Certification | EPR_Germany_Packing | Meets EU environmental and packaging standards |
Internal Design | Spiral helical structure | Maximizes surface area for high flow rates |
Pressure Rating | Up to 400 psi | Heavy machinery and industrial equipment |
Adjustable parameters include filter media density (for varying contaminant levels), flow rate (to match engine requirements), and mounting configurations (for space-constrained equipment). Customize to meet specific needs such as high-temperature resistance or enhanced chemical stability.
With the spiral internal design, you can achieve 20% higher filtration efficiency in compact spaces compared to traditional flat-media filters. Ideal for excavators operating in harsh environments, these separators ensure clean fuel delivery, reducing engine wear and downtime.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Filtration Efficiency | 95% | +15% (98.5%) | +30% (99.5%) |
Flow Rate | 150 L/min | 180 L/min | 220 L/min |
Pressure Resistance | 300 psi | 350 psi | 400 psi |
Media Thickness | Standard | Reinforced | Ultra-reinforced |
Technical Breakthroughs:
Optimal Version Selection:
With the Pro Model’s 99.5% filtration efficiency, you can eliminate 99.5% of particulates, extending engine lifespan by up to 30%. Pair its ultra-reinforced media with high-pressure tolerance to ensure reliability in the harshest industrial settings.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Filtration Efficiency | Heavy-duty engines with high contamination | Industry: 95% | Base: 98% ▲ (ISO 16889) | Advanced: 99.5% ▲▲ (ISO 16889) |
Flow Rate Capacity | High-volume fuel systems in excavators | Industry: 150 L/min | Base: 180 L/min ▲ | Advanced: 220 L/min ▲▲ (ISO 12103-1) |
Noise Level | Urban construction sites | Industry: 50 dBA | Base: 45 dBA ▲ (Quieter than a refrigerator) | Advanced: 40 dBA ▲▲ (ISO 9612) |
Material Durability | Harsh environmental conditions | Industry: 500 hrs @ 80°C | Base: 700 hrs ▲ (ASTM D543) | Advanced: 1000 hrs ▲▲ (ASTM D543) |
Certification Compliance | EU-regulated machinery | Industry: CE | Base: EPR Germany ▲ | Advanced: EPR + ISO 16890 ▲▲ |
Pressure Handling | High-pressure fuel injection systems | Industry: 40 bar | Base: 50 bar ▲ | Advanced: 65 bar ▲▲ (SAE J1836) |
⭐⭐⭐⭐⭐ James Carter - Heavy Machinery Operator
"Installed the FS19728 model on our Komatsu excavator back in February 2025, and it’s been running strong for 6 months now. The spiral design really makes a difference—no clogging even during continuous operation in dusty conditions. Water separation is efficient, and we’ve noticed smoother engine performance. EPR certification gave us peace of mind for compliance on EU-based projects."Purchase Date: February 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Elena Petrova - Maintenance Supervisor, Open-Pit Mine
"We switched to the Pro Model (FS1280) across our fleet in October 2024 after experiencing frequent injector issues. After 8 months of use in extreme temperatures (-25°C to 110°C), not a single filter failure. The 99.5% filtration efficiency is no exaggeration—engine downtime has dropped by nearly 40%. Worth every penny for the reliability and durability."Purchase Date: October 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Daniel Foster - Field Service Technician
"Used the Base Model FS1212 on several CAT excavators during site rotations. Great fit, easy installation, and holds up well under high pressure. Only reason I’m not giving 5 stars is that the paper filter needs replacement every ~500 hours, which adds up on high-usage machines. That said, the cost is fair, and disposal is hassle-free thanks to EPR compliance."Purchase Date: April 2024 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Amir Hassan - Off-Road Equipment Specialist
"Built a custom filtration system for a remote drilling rig using the Advanced Model with tailored flow rate and mounting configuration. The modularity of the KOMAI-inspired design made integration seamless. Even under constant vibration and fluctuating fuel quality, it maintains consistent pressure and clean output. Highly recommend for specialized industrial builds."Purchase Date: January 2025 | Usage Period: 4 months
⭐⭐⭐⭐☆ Maria Lopez - Fleet Operations Manager
"We’ve deployed the FS1242 units across 12 excavators since November 2024. After 7 months, only one replacement needed—much better than our previous filters. The dual-action fuel/water separation saves space and reduces maintenance complexity. Minor note: would love a digital contamination indicator in future versions. Otherwise, excellent performance."Purchase Date: November 2024 | Usage Period: 7 months
Average Rating: 4.7/5 ⭐ (89 Reviews)
Dr. Henrik Vogt - Industrial Filtration Expert, TU Munich
"The KOMAI Filter Factory FS series stands out with its helical internal design, delivering up to 20% higher effective surface area compared to conventional flat-media filters. This translates directly into improved water separation and reduced pressure drop—critical for modern high-pressure diesel systems. The EPR Germany certification also reflects a strong commitment to environmental responsibility."
Linda Chen - Machinery Longevity Advisor
"From a reliability engineering standpoint, the Pro Model’s 400 psi rating and ultra-reinforced media offer tangible benefits for operators in harsh environments. When paired with proper maintenance cycles, these filters can extend engine life by up to 30%, making them a smart long-term investment over cheaper alternatives."
Posted: 2 days ago
"No access to frequent service crews out here, so reliability is everything. The FS19728 hasn’t missed a beat in 6 months. Zero water in fuel, even after monsoon season. Installation was straightforward, and the build quality is industrial-grade."
Posted: 1 week ago
"Cleaner fuel, fewer engine issues. The spiral design really does deliver higher flow without sacrificing filtration. Happy with the EPR certification—helps us meet site safety audits with ease."
Posted: 3 weeks ago
"Works great once installed, but the mounting bracket on the Base Model took some tweaking to align perfectly. Performance is top-notch, though. Will likely upgrade to the Advanced Model on next order."
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