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Foot Control Lithium Battery Spot Welder for Cylindrical Cell Battery Pack Welding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Battery Welding: Designed for spot welding cylindrical lithium battery cells into packs, ensuring high-quality, consistent welds with a maximum thickness capacity of 3.0mm.
  • Foot-Control Operation: Features a foot pedal for safe, hands-free control, ideal for precise welding tasks.
  • Programmable Parameters: Adjustable voltage (220V), welding time, force, and temperature via a digital control panel for customization across materials and applications.

Key features

  • 1. Robust Material Construction

  • With a corrosion-resistant metal frame, ensure stability and durability during high-precision welding operations, outperforming lightweight competitors*.

  • 2. Advanced Interactive Design

  • With a digital control panel and foot pedal operation, achieve precise parameter adjustments and hands-free control for efficient workflows*.

  • 3. High-Capacity Performance

  • With a max welding thickness of 3.0mm, handle thicker materials compared to standard spot welders*, while 220V compatibility ensures global usability.

  • 4. Precision for Industrial Applications

  • With precision welding capabilities, ensure consistent, high-quality welds for high-volume production of cylindrical battery packs in automotive and electronics manufacturing*.

  • 5. Safety-Compliant Design

  • With compliance to industrial safety standards, ensure workplace safety and reliability in demanding production environments*.

Product details

Foot Control Lithium Battery Spot Welder for Cylindrical Cell Battery Pack Welding Machine

The Foot Control Lithium Battery Spot Welder is a precision-engineered machine designed for high-quality welding of cylindrical cell battery packs. Built with a sturdy steel frame and programmable controls, it ensures consistent performance in industrial applications like electronics assembly, automotive manufacturing, and battery production.

Technical specifications

FeatureSpecificationApplication Scenario
Material HandlingSteel frame with adjustable welding headWelding cylindrical cells in battery packs
Max Welding Thickness3.0mmPrecision welding of thin to medium metal sheets
Voltage Requirement220V ACStandard industrial power compatibility
Programmable ControlsAdjustable time/force/temperatureCustomizing parameters for diverse materials
Safety FeaturesFoot pedal operation + digital displaySafe, controlled welding in high-volume settings

Customization guide

Adjustable welding parameters (time, force, temperature) allow customization for specialized needs, such as optimizing heat distribution for sensitive battery materials or achieving precise spot welds in confined spaces.

Get inspired

With its programmable controls and robust design, this spot welder enables manufacturers to produce durable battery packs for electric vehicles, portable electronics, and renewable energy systems.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Max Welding Thickness3.0mm3.45mm (+15%)3.9mm (+30%)
Automation LevelManualSemi-AutomaticFully Automatic
Energy EfficiencyStandard15% Improved30% Improved*

Supplier's note

  1. Technical Breakthroughs:

    • Programmable Controls: With adjustable parameters, users can tailor weld settings for lithium-ion, nickel, or aluminum alloys.
    • Precision Welding Head: Ensures minimal material distortion, critical for thin battery casings.
    • Foot Pedal Safety: Reduces operator fatigue while enabling emergency stops.
  2. Version Selection Guidance:

    • Base Model: Ideal for small-scale workshops needing reliable, manual welding of standard battery packs.
    • Advanced Model: Suitable for medium-volume production requiring semi-automation and thicker material handling (+15% capacity).
    • Pro Model: Designed for high-volume industries (e.g., EV manufacturing) with triple the energy efficiency and 30% thicker weld capacity, ensuring flawless results on heavy-duty battery assemblies.

*Pro Model’s energy efficiency surpasses industry benchmarks by 30%, reducing operational costs in large-scale facilities.

Frequently asked questions

  • Which spot welder model is best for cylindrical lithium battery pack assembly?

  • How do I clean and maintain the welding head of a foot control spot welder?

  • What materials can the Foot Control Lithium Battery Spot Welder handle besides steel?

  • Can this spot welder be programmed for different battery cell sizes?

  • Is the welding machine CE/RoHS certified for industrial use?

  • Does the Foot Control Spot Welder include safety mechanisms for battery production?

  • How does this welder ensure consistent welds on cylindrical cells?

  • Is the 220V spot welder suitable for standard industrial power systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
High-Precision Spot WeldersElectronics assembly, aerospace components±0.01mm accuracy (ISO 10360)▲
Programmable parameters (ASTM F2280)
Ensures flawless welds for delicate parts
Customizable for R&D projects
Higher upfront cost
Requires skilled operators
Compact Spot WeldersSmall workshops, portable applications200kg weight (EN 10028)
220V voltage (IEC 60947)▲
Easy to move and install
Low power requirements
Limited capacity (max 2.0mm thickness)
Less durable for heavy use
Industrial-Grade Spot WeldersAutomotive manufacturing, heavy industry5.0mm max thickness (AWS D1.1)▲
3-phase power (IEC 60439)
Handles high-volume production
Robust for thick materials
Large footprint
Requires 3-phase electrical infrastructure
Battery-Specific Spot WeldersLithium battery packs, EV manufacturing3.0mm max thickness (ISO 9001)▲
Foot control safety (IEC 60950)
Optimized for cylindrical cells
Reduces operator fatigue with foot pedal
Specialized use limits versatility
Higher cost than general-purpose models
Manual Spot WeldersLow-volume production, repair shopsManual operation
2.0mm max thickness (ASME B18.10)
Low cost and maintenance
Simple to operate
Labor-intensive
Lower precision for complex parts
Programmable Spot WeldersCustom manufacturing, R&D10+ presets (ISO 8473)
Digital interface (IEC 61131)▲
Foot control▲
Adaptable to diverse projects
Streamlines workflows with presets
Requires training
Higher price point

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