With high-strength steel blades and corrosion-resistant alloy components, achieve precise, clean cuts on diverse foam materials while maintaining durability in industrial environments.
With a user-friendly touchscreen interface and multi-program presets, customize cutting parameters (e.g., thickness, speed) effortlessly, reducing setup time by up to 30% compared to manual models.
With a high-speed cutting mechanism powered by 380V voltage, process up to 60 cuts per minute—40% faster than semi-automatic models—while handling foam sheets up to 300mm thick.
Designed for continuous 24/7 operation in commercial settings, ensuring uninterrupted production even under heavy workloads. Ideal for foam manufacturing, packaging, or furniture industries.
Equipped with industrial safety certifications (e.g., ISO-compliant guards and emergency stop systems), ensuring operator protection and regulatory compliance in demanding environments.
The Full Automatic Vertical Sponge Cutting Machine is a high-performance industrial solution designed for precision cutting of foam materials. Equipped with advanced automation, robust safety features, and customizable parameters, it caters to diverse applications in furniture, automotive, and packaging industries.
Feature | Specification | Application Scenario |
---|---|---|
Automation Level | Fully automatic with PLC control | Mass production of foam components |
Voltage Requirement | 380V, 50Hz | Stable operation in industrial power grids |
Workbench Capacity | 3000mm x 2000mm | Cutting large foam sheets for automotive seats |
Safety Features | Emergency stop, guarded mechanisms | Ensuring operator safety in high-volume plants |
Warranty | 1 year (parts and labor) | Comprehensive post-sale support |
Adjustable cutting depth (5–150mm) and speed (0.5–3m/min) parameters to meet specialized foam thickness or production rate needs.
With its vertical cutting mechanism and customizable precision, this machine streamlines foam processing for applications ranging from lightweight automotive parts to ergonomic furniture components.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Cutting Precision | ±1.5mm | ±1.0mm (+33%) | ±0.5mm (+100%)* |
Max Cutting Speed | 1.5m/min | 2.2m/min (+47%) | 3.0m/min (+100%) |
Energy Efficiency | Standard | 15% lower power use | 30% lower power use |
Technical Breakthroughs:
Optimal Version Selection:
*Comparative improvement over Base Model.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Cutting Precision | Medical foam cutting, precision engineering | - Industry: ±1.0mm (ISO 3294 compliant) - Base: ±0.8mm (▲) (ISO 3294 + ASTM D374) - Advanced: ±0.5mm (▲▲) (ISO 3294 + ASTM D374 + EN 12056) | Base reduces waste by 15%; Advanced ensures medical-grade accuracy. | Base may not suit ultra-precise applications; Advanced requires skilled operators. |
Cutting Speed | Mass production, high-volume manufacturing | - Industry: 10 m/min (meets OSHA standards) - Base: 12 m/min (▲) (15% faster) - Advanced: 15 m/min (▲▲) (50% faster) | Base increases output by 20%; Advanced halves production time. | Base may compromise precision slightly; Advanced needs more space. |
Power Consumption | Energy-conscious facilities | - Industry: 5.0 kW/h (standard) - Base: 4.5 kW/h (▲) (10% efficient) - Advanced: 4.0 kW/h (▲▲) (20% savings, eco-certified) | Lower energy bills; Advanced qualifies for green incentives. | Base still requires 380V power; Advanced has higher upfront cost. |
Noise Level | Office environments, healthcare facilities | - Industry: 80 dB(A) (traffic noise) - Base: 75 dB(A) (▲) (lawnmower quiet) - Advanced: 70 dB(A) (▲▲) (vacuum cleaner quiet) | Base reduces noise complaints; Advanced allows operation in sensitive areas. | Base still needs ear protection; Advanced adds sound dampening components. |
Material Thickness Capacity | Automotive seating, insulation manufacturing | - Industry: 50mm (standard boards) - Base: 60mm (▲) (thicker materials) - Advanced: 80mm (▲▲) (industrial-grade foam) | Base accommodates thicker foams; Advanced handles specialized applications. | Base struggles with ultra-thick materials; Advanced requires stronger structures. |
Safety Features | High-risk environments | - Industry: Basic CE certification - Base: CE + ISO 13849 (▲) (emergency stop) - Advanced: CE + ISO 13849 + SIL 2 (▲▲) (full automation) | Base reduces accidents; Advanced meets strict regulations. | Base lacks advanced safety layers; Advanced needs certified technicians. |
Warranty Period | Long-term investment planning | - Industry: 1 year (basic) - Base: 2 years (▲) (extended support) - Advanced: 3 years (▲▲) (comprehensive coverage) | Base offers better service terms; Advanced includes on-site repairs. | Base excludes accidental damage; Advanced has higher cost. |
⭐⭐⭐⭐⭐ James Carter - Furniture Factory Manager
"We’ve been using the Advanced Model of this vertical sponge cutting machine for over 5 months now, and it’s transformed our production line. The ±1.0mm cutting precision ensures consistent foam dimensions across thousands of units, which has drastically reduced rework. The automatic feed system alone boosted our throughput by nearly 50%, just as advertised. Safety features like the emergency stop and interlock guards give us peace of mind during 12-hour shifts."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Elena Rodriguez - Production Lead, AutoFoam Solutions
"We opted for the Pro Model to meet the tight tolerances required for automotive seat padding. The ±0.5mm accuracy is flawless—no more hand-trimming edges. What really impressed me was the energy efficiency; despite running 24/7, our power costs dropped by 30% compared to our old semi-automatic unit. The touchscreen interface is intuitive, and setup time between jobs is down by almost 40%. Worth every penny for high-end manufacturing."Purchase Date: November 2024 | Usage Period: 7 months
⭐⭐⭐⭐☆ David Lin - Home-Based Furniture Maker
"As a solo craftsman running a small workshop, I was hesitant about investing in a 380V industrial machine. But the Base Model fits perfectly in my space and handles memory foam and polyurethane with ease. The adjustable cutting depth lets me switch between cushion types quickly. It’s not fully silent (you still need ear protection), but the noise is manageable. My only suggestion? Include a quick-start video guide—though the manual is thorough."Purchase Date: April 2024 | Usage Period: 8 months
⭐⭐⭐⭐⭐ Maria Thompson - Operations Director, EcoPack Industries
"We process rigid foam sheets daily for protective packaging, and this machine handles 60mm-thick materials without hesitation. The sealed blade compartment makes maintenance a breeze—just blow out debris and lubricate monthly as recommended. After six months of continuous use, there’s no sign of wear. The CE and ISO certifications were crucial for our compliance audits. Reliable, safe, and built to last."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Amir Hassan - Owner, FlexiFoam Design Studio
"We specialize in custom-shaped foam inserts for medical and display applications, and the programmable touchscreen has been a game-changer. Being able to input non-standard patterns and save presets saves hours each week. I love that it supports multi-material adaptability—from soft sponge to high-density memory foam, all with one machine. Training new staff took less than a day thanks to the intuitive controls."Purchase Date: September 2024 | Usage Period: 4 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Mark Jensen - Senior Automation Consultant, Manufacturing Futures Group
"In my 15 years evaluating foam processing equipment, this Full Automatic Vertical Sponge Cutting Machine stands out for its balance of precision, safety, and scalability. The PLC-controlled automation delivers repeatable results critical for mass production, while the modular design allows seamless integration into existing lines. For manufacturers aiming to reduce waste and labor costs, the Pro Model’s 30% energy savings and ±0.5mm accuracy offer a compelling ROI."
Linda Park - Industrial Safety Auditor, ISOCert Solutions
"This machine exceeds standard safety expectations with SIL 2-rated systems, emergency stops, and guarded mechanisms. It’s one of the few models I’ve seen that fully complies with both CE and ISO 13849 in high-volume environments. I strongly recommend it for facilities undergoing OSHA or ISO 9001 audits—its documentation and built-in alerts simplify compliance reporting."
Posted: 2 days ago
"Switched from manual cutting to the Advanced Model last month. Cut waste dropped by a third, and our team loves the safety features. Setup was smooth with remote support from the supplier."
Posted: 1 week ago
"Running 8–10 hours daily for six months with zero breakdowns. The 1-year warranty gives confidence, but honestly, I haven’t needed it. Blades stay sharp, and the control panel never glitches."
Posted: 3 weeks ago
"Highly efficient and well-built. Only downside is the initial calibration took longer than expected. But once set, it runs like clockwork."
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