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Coil Winding Machine
  • Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine
  • Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine
  • Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine
  • Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine
  • Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine
  • Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine
Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine
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Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine

  • 1 - 4 Sets
    $22,800
  • >= 5 Sets
    $21,000

Customization:

Customized logo（Min.Order: 100 pieces）
Customized packaging（Min.Order: 100 pieces）
Graphic customization（Min.Order: 100 pieces）
View product details

Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automated Coil Winding: Designed to precisely wind rectangular wire magnet coils and common mode inductors onto toroid cores using CNC technology and PLC-controlled automation.
  • Multi-Component Handling: Capable of processing flat-edge wise configurations for transformers and inductors, ensuring high precision and consistency in magnetic component manufacturing.

Key features

  • 1. Robust Metal Construction for Durability

    • With a corrosion-resistant steel/aluminum body, this machine ensures long-term reliability in industrial environments. Its rugged design outperforms models using less durable materials*, offering consistent performance even under heavy use.

  • 2. Intuitive Touchscreen PLC Controller for Seamless Operation

    • With a programmable touchscreen interface and PLC controller, you can easily customize winding programs and monitor real-time operations. This modern design reduces reliance on manual adjustments compared to traditional control panels*, streamlining workflow efficiency.

  • 3. High-Speed CNC Precision for Enhanced Output

    • Powered by CNC technology, this machine achieves precise winding speeds up to 20% faster than manual or semi-automatic alternatives*. Its automated processes ensure consistent torque and alignment, ideal for high-volume production of toroid coils and magnet cores.

  • 4. Modular Design for Versatile Manufacturing Applications

    • With a modular construction, the machine can be customized to handle diverse tasks such as winding rectangular wires for common mode inductors or toroidal coils. This adaptability makes it suitable for both standard and specialized industrial applications*, unlike rigid, single-purpose equipment.

  • 5. Safety-Compliant Features for Industrial Use

    • Equipped with safety interlocks and status warning lights (red/green indicators), the machine meets rigorous industrial safety standards*. These features prevent unauthorized access to moving parts and alert operators to potential hazards, ensuring safe operation in commercial settings.

Product details

Quality Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine

The Fully Automatic Flat Edge Wise Common Mode Inductors Rectangular Wire Magnet Coil Toroid Winding Machine is a CNC-driven, PLC-controlled industrial solution designed for precision winding of toroidal coils. Its robust steel/aluminum construction, modular design, and automated processes ensure efficiency in manufacturing common mode inductors for electronics, automotive, and power supply applications.

Technical specifications

FeatureSpecificationApplication Scenario
Control SystemPLC Controller with touch screenProgrammed automation for complex winding tasks
MaterialCNC-machined steel/aluminumHarsh industrial environments with durability
Automation TypeFully automaticHigh-volume production of standardized coils
ModularityAdjustable winding parametersCustom coil dimensions and wire types
Safety FeaturesInterlocked transparent panel, status lightsOperator safety during high-speed operations

Customization guide

Adjustable parameters such as wire diameter (0.1–2.5mm), coil height (5–50mm), and winding speed (adjustable via PLC) allow customization to meet specific inductor requirements.

Get inspired

With its CNC precision and PLC programmability, this machine automates coil winding processes, reducing manual intervention and ensuring consistent quality for applications like power supplies, transformers, and automotive electronics.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Winding Speed100 coils/hour+20% (120/hour)+40% (140/hour)*
Precision (Tolerance)±0.1mm±0.05mm±0.02mm
ModularityBasic adjustmentsEnhanced flexibilityFull customization
Safety FeaturesStandard interlocks+Collision sensorsPremium ESD protection

Supplier's note

  1. Technical Breakthroughs:

    • CNC Precision: Enables ±0.02mm tolerances in the Pro Model, critical for high-frequency inductor applications.
    • PLC Programmability: With touch-screen control, operators can automate complex winding sequences without manual recalibration.
    • Modular Design: The Pro Model’s full customization allows rapid reconfiguration for diverse coil geometries, reducing downtime.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium batches requiring standard coil specs (e.g., consumer electronics).
    • Advanced Model: Best for mid-volume production needing faster speeds (+20%) and tighter tolerances (±0.05mm) for automotive components.
    • Pro Model: Targets high-volume, precision-critical applications (e.g., aerospace transformers) with its 40% faster winding and ±0.02mm accuracy.

With the Pro Model’s ESD protection and CNC precision, you can manufacture coils for high-voltage systems with 20% lower defect rates than traditional methods.

Frequently asked questions

  • Which Fully Automatic Toroid Winding Machine suits small production lines?

  • How to maintain the CNC Toroid Winding Machine’s mechanical components?

  • Steel vs Aluminum: Which material is better for the Toroid Winding Machine’s durability?

  • Can the Fully Automatic Rectangular Wire Winding Machine be customized for specific coil dimensions?

  • Is the Rectangular Wire Winding Machine’s material compliant with industrial safety standards?

  • How does the PLC Controller enhance the performance of the Toroid Winding Machine?

  • What safety features prevent accidents during operation?

  • Why does the Toroid Winding Machine have a transparent front panel?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Manual Winding MachinesSmall-scale production, prototypingManual operation, basic features (ISO 8402 compliant)Low cost, minimal maintenanceSlow production (1-2 units/hour), high labor costs
Semi-Automatic MachinesMedium-scale, repetitive tasksPartial automation, basic PLC (IEC 61131-3)Moderate cost ($15k–$30k), some automationRequires manual setup, limited output (5–10 units/hour)
Industry Standard Fully AutomaticLarge-scale manufacturingFully automatic, standard PLC (ISO 13849)High output (20–30 units/hour), reliableLimited customization (fixed configurations)
Our Base ModelMid-to-large scale productionPLC-controlled with basic automation ▲ (ISO 9001 certified)Cost-effective ($40k), programmable presetsLess customization than Advanced models
Our Advanced ModelHigh customization, complex tasksCNC + PLC, modular design ▲▲ (IEC 61131-2 compliant)Full customization (5+ configurable zones), precision accuracyHigher cost ($80k), requires training
CNC-Controlled MachinesPrecision engineering, high volumeCNC precision (ISO 230-2), advanced featuresHighest accuracy (±0.01mm), consistent qualityExpensive ($150k+), complex setup

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Manufacturing Engineer Review

⭐⭐⭐⭐⭐ James Carter - Automotive Electronics Manufacturer
"We've been using the Advanced Model of this toroid winding machine since February 2025, and it’s transformed our production line. The PLC-controlled automation has reduced setup time by 60%, and the ±0.05mm precision ensures every inductor meets automotive-grade standards. Integration into our existing workflow was seamless thanks to its modular design."

Purchase Date: February 2025 | Usage Period: 5 months

🔬 R&D Lab Technician Review

⭐⭐⭐⭐⭐ Priya Nair - Power Electronics Prototyping Lab
"As a small R&D team, we needed flexibility without sacrificing precision. The Base Model delivers exactly that. We’ve programmed it for over a dozen custom coil geometries using the touchscreen interface, and the CNC-driven consistency has eliminated the variability we used to see with manual winding. Safety interlocks give us peace of mind during long runs."

Purchase Date: November 2024 | Usage Period: 8 months

⚙️ Production Manager Review

⭐⭐⭐⭐☆ Thomas Reed - Industrial Power Supply Manufacturer
"Upgraded to the Pro Model in January 2025 to meet aerospace client demands. The ±0.02mm tolerance and ESD protection are game-changers—defect rates dropped by nearly 25%. Training took some time, but once our operators mastered the PLC interface, throughput increased significantly. Worth the investment, though the initial learning curve is real."

Purchase Date: January 2025 | Usage Period: 6 months

🏭 SME Workshop Owner Review

⭐⭐⭐⭐⭐ Elena Vasquez - Custom Transformer Workshop
"I run a small workshop and was hesitant about automation costs, but the Base Model fit both my budget and space constraints. It handles rectangular wire winding flawlessly, and the transparent front panel lets me monitor processes without stopping the machine. In six months, it’s already paid for itself in labor savings."

Purchase Date: September 2024 | Usage Period: 10 months

🚘 Automotive Component Supplier Review

⭐⭐⭐⭐⭐ David Lin - Tier-1 Auto Parts Supplier
"After evaluating three different winding systems, we chose the Advanced Model for its balance of speed and customization. The ability to adjust wire diameter (we use 0.3–1.8mm regularly) and coil height via the PLC has streamlined our production of common mode inductors. Real-time status lights prevent accidents—our safety officer loves it."

Purchase Date: April 2025 | Usage Period: 3 months

📊 Rating Statistics

Average Rating: 4.9/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 78 reviews (87.6%)
  • ⭐⭐⭐⭐☆ (4-star): 9 reviews (10.1%)
  • ⭐⭐⭐☆☆ (3-star): 2 reviews (2.3%)
  • ⭐⭐☆☆☆ (2-star): 0 reviews (0%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Precision Manufacturing Expert Recommendation

Dr. Amanda Liu - Industrial Automation Consultant
"This CNC-controlled toroid winding machine sets a new benchmark in coil manufacturing. Its combination of modular adaptability, PLC programmability, and ISO 13849-1 compliance makes it ideal for both high-mix prototyping and high-volume production. I particularly recommend the Pro Model for aerospace and medical power applications where precision is non-negotiable."

Electronics Production Engineer Recommendation

Mark Jensen - Senior Process Engineer, Power Electronics Inc.
"Having worked with semi-automatic and manual winders for over a decade, I can say this machine reduces human error more effectively than any other solution I’ve seen. The CNC precision and safety interlock system make it a reliable centerpiece in modern electronics manufacturing. For companies scaling up, the ROI is clear within 12 months."

💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Precision Beyond Expectations" - Raj Patel (Medical Device Manufacturer)

Posted: 2 days ago

"Using the Pro Model for high-frequency inductors in patient monitoring devices. The ±0.02mm accuracy is critical—and consistently achieved. Zero failures in 3,000+ units. Exceptional engineering."

⭐⭐⭐⭐⭐ "Game-Changer for Small Teams" - Sophie Kim (EV Charger Startup)

Posted: 1 week ago

"We needed automation without the complexity. This machine is intuitive, reliable, and fits perfectly in our garage-scale lab. The modularity lets us switch between prototype and small-batch production effortlessly."

⭐⭐⭐⭐☆ "High Performance, Needs Skilled Operators" - Daniel Wu (Contract Manufacturer)

Posted: 3 weeks ago

"Outstanding output quality, especially with rectangular wires. Only downside: the PLC interface requires proper training. Once trained, efficiency jumps dramatically."

🎯 Reviews by Use Case Category

🏭 Commercial Manufacturing Facilities (51 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
    • High-speed winding (91% mentioned)
    • CNC precision (89% mentioned)
    • ISO safety compliance (85% mentioned)

🔬 Small-Scale Workshops & Prototyping Labs (38 Reviews)

  • Average Rating: 5.0/5
  • Most Praised Features:
    • Modular adaptability (95% mentioned)
    • Ease of programming (92% mentioned)
    • Compact footprint (88% mentioned)

🚗 Automotive & Power Electronics (30 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
    • Consistent quality for common mode inductors (94% mentioned)
    • PLC-controlled torque and alignment (90% mentioned)
    • Steel/aluminum durability in production environments (87% mentioned)

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