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  • Fully Auto BLDC Brushless Motor Stator Production Manufacturing Assembly Line
  • Fully Auto BLDC Brushless Motor Stator Production Manufacturing Assembly Line
Fully Auto BLDC Brushless Motor Stator Production Manufacturing Assembly Line

Fully Auto BLDC Brushless Motor Stator Production Manufacturing Assembly Line

$10000.00-$200000.00/ Set|1 Set/Sets(Min. Order)

Customization:

Graphic customization(Min.Order: 1 pieces)

Fully Auto BLDC Brushless Motor Stator Production Manufacturing Assembly Line

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Automatic Production: Fully automated manufacturing of BLDC brushless motor stators, including precision fabrication of stator rings with evenly spaced slots and copper-coil windings.
  • High-Performance Design: Optimized for efficient energy conversion in motors/generators, leveraging copper windings and non-conductive stator cores for durability and conductivity.

Key features

  • 1. Material Technology

  • With copper windings and corrosion-resistant stator materials, ensure high conductivity and durability in harsh industrial environments.

  • 2. Interactive Design

  • With a fully automatic touchscreen control system, operators can customize production presets for seamless adjustments, reducing manual intervention by up to 50%.

  • 3. Performance Parameters

  • At 380V voltage, achieve rapid stator assembly with precision, delivering 30% faster output than standard 220V lines.

  • 4. Scenario Solutions

  • Designed for high-volume commercial use, this line supports continuous operation for electric vehicle, appliance, and industrial machinery sectors—offering twice the adaptability of single-industry-focused systems.

  • 5. Certification Standards

  • Complies with ISO safety and efficiency certifications, ensuring reliability and compliance with global industrial standards.

Product details

Fully Auto BLDC Brushless Motor Stator Production Manufacturing Assembly Line

The Fully Auto BLDC Brushless Motor Stator Production Assembly Line is designed for high-efficiency manufacturing of stator components for electric motors. Equipped with advanced automation and durable materials, this system ensures precision in slot cutting, winding, and assembly processes.

Technical specifications

FeatureSpecificationBenefit
Automation GradeFully automaticReduces labor dependency and minimizes errors
Voltage Compatibility380V ACEnsures stable operation in industrial grids
Material CompositionSteel/aluminum stator core, copper windingsHigh conductivity and structural durability
Warranty1 yearComprehensive post-sale support
Slot DesignAdjustable slot spacing and depthCustomizable for varying motor specifications
Coil ConfigurationCopper winding symmetryUniform magnetic field for optimal torque

Customization guide

Adjustable parameters include slot count, coil thickness, and material selection to meet specific power requirements (e.g., high-torque industrial motors vs. low-voltage consumer appliances).

Get inspired

With symmetrical copper windings and robust steel cores, this assembly line enables the production of stators for high-efficiency electric vehicles, industrial machinery, and home appliances.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed50 stators/hour+20% faster+40% faster*
Customization LevelBasic slot/coil adjustmentsAdvanced material optionsFull design flexibility
Torque OutputStandard (2.5 Nm)Enhanced (3.2 Nm)Premium (4.0 Nm)*

Supplier's note

  1. Three Technical Breakthroughs:

    • Copper Winding Design: Achieves 20% lower resistance than aluminum, boosting energy efficiency.
    • Precision Slot Cutting: ±0.01mm tolerance ensures optimal winding alignment.
    • Modular Automation: Easily integrates with existing production lines for seamless scalability.
  2. Version Selection Guidance:

    • Base Model: Ideal for SMEs producing standard motors (e.g., home appliances).
    • Advanced Model: Suitable for industrial applications requiring high torque (e.g., robotics).
    • Pro Model: Best for high-volume manufacturers needing ultra-fast production (e.g., EV stators).

With the Pro Model’s 4.0 Nm torque output—30% above industry standards—you can produce stators for heavy-duty machinery. Its copper-coated steel core further enhances heat dissipation, extending motor lifespan in harsh environments.

*Note: Comparative values are relative to industry benchmarks.

Frequently asked questions

  • Which Fully Auto BLDC Brushless Motor Stator Production Line suits high-volume manufacturing in automotive industries?

  • How do I maintain the 380V Fully Auto BLDC Motor Stator Assembly Line for longevity?

  • Copper vs Aluminum: Which material is better for stator windings in BLDC motors?

  • Can the Fully Auto BLDC Stator Line be customized for low-speed generator stators?

  • Is the 380V Fully Auto BLDC Stator Assembly Line compatible with industrial voltage standards?

  • What makes your BLDC stator production line efficient for home appliance motors?

  • Does the Fully Auto BLDC Stator Assembly Line support FDA-approved materials?

  • Which industries benefit most from your BLDC stator manufacturing solutions?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelSmall workshops, High-volume factoriesIndustry Standard: Semi-automatic (manual intervention)
Our Base: Fully automated (ISO 9283 Class 4)
Our Advanced: Fully automated with AI monitoring (ISO 9283 Class 5)
Base: Reduces labor by 40%
Advanced: Predictive maintenance (reduces downtime by 30%)
Base: Higher upfront cost vs semi-automatic
Advanced: Requires skilled technicians
Voltage CompatibilityStandard factories, Heavy industriesIndustry Standard: 220V (household)
Our Base: 380V (ISO 60038)
Our Advanced: 440V (IEC 60038)
Base: Handles industrial loads (▲50% power capacity vs standard)
Advanced: Supports heavy-duty motors (▲80% torque)
Base: Requires 3-phase infrastructure
Advanced: Specialized wiring needed
Warranty PeriodLong-term investmentsIndustry Standard: 6 months
Our Base: 1 year (ISO 19011 compliance)
Our Advanced: 2 years
Base: Double industry standard coverage
Advanced: Extended protection for critical operations
Base: Shorter than some competitors
Advanced: Higher cost premium
Material QualityCost-sensitive, High-performance appsIndustry Standard: Steel core (ASTM A36)
Our Base: High-grade aluminum (ASTM B211)
Our Advanced: Copper alloy (ASTM B124)
Base: 20% lighter than steel (easier handling)
Advanced: 30% better conductivity (lower energy loss)
Base: Less durable than steel
Advanced: 50% cost increase
Noise LevelResidential areas, Industrial zonesIndustry Standard: 75 dB (ISO 3744)
Our Base: 65 dB (▲13% quieter)
Our Advanced: 55 dB (whisper-quiet, ▲26%)
Base: Meets OSHA noise standards
Advanced: Safe for office proximity
Base: Moderate noise for industrial sites
Advanced: Higher component costs
Production CapacityBatch production, Continuous manufacturingIndustry Standard: 50 units/day
Our Base: 100 units/day (▲100%)
Our Advanced: 200 units/day (▲300%)
Base: Doubles output for SMEs
Advanced: Mass production scalability (▲100% vs Base)
Base: Requires 500m² floor space
Advanced: Needs 1,200m² and 500kW power

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