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With a corrosion-resistant stainless steel body, ensure longevity in industrial environments.
With a programmable digital control panel, customize multi-step processes for precision operations. Compared to traditional button-based systems, reduces setup time by ~40%* [*Disclaimer: Based on internal testing; actual results may vary].
With dual-head processing capabilities, achieve ~30% faster output than single-head models* [*Disclaimer: Based on internal testing; actual results may vary].
Adaptable for diverse materials (metal/plastic/composite) and processes (cutting, welding, twisting), making it suitable for both small-batch prototyping and large-scale production.
Complies with ISO 9001 quality and CE safety certifications, ensuring reliable performance in regulated manufacturing environments.
The Fully Automatic Wire Dipping Machine is a high-precision industrial automation system designed for multi-functional cable processing. Equipped with dual-head stripping, cutting, twisting, and tin-dipping capabilities, it streamlines workflows for cylindrical components like wires and cables. Built with corrosion-resistant stainless steel and featuring programmable controls, it ensures durability and adaptability for diverse manufacturing needs.
Feature | Specification | Application Scenario |
---|---|---|
Dual-Head Stripping | Simultaneous processing of two wires | High-volume production of automotive or electronic cables |
Automatic Cutting | Precision length control (±0.1mm) | Manufacturing of standardized wire segments for connectors |
Twist & Tin-Dipping | Adjustable twist ratio (1-10 turns/cm) | Preparing wires for soldering or corrosion protection |
Material Compatibility | Handles copper, aluminum, and composite materials | Versatile use in electrical, automotive, and industrial sectors |
Conveyor System | Fully integrated, programmable speed | Seamless integration into assembly lines for continuous production |
Adjustable parameters include:
With its dual-head processing and ±0.1mm precision, this machine reduces downtime and errors in high-volume cable manufacturing. Whether you’re producing automotive wiring harnesses or medical-grade cables, the system’s adaptability ensures consistent quality and compliance with industry standards.
Parameter | Base Model | Advanced Model | Pro Model |
---|---|---|---|
Processing Speed | 60 wires/min | +20% (72 wires/min) | +40% (84 wires/min)* |
Accuracy | ±0.2mm | ±0.1mm | ±0.05mm |
Automation Level | Semi-automated | Fully automated | AI-driven optimization |
Material Load | 5kg/cycle | 8kg/cycle | 12kg/cycle |
Twist Range | 1-5 turns/cm | 1-8 turns/cm | 1-10 turns/cm |
Technical Breakthroughs:
Version Selection Guide:
*Performance gains vs. traditional single-head models.
Category | Usage Scenarios | Characteristics | Advantages | Disadvantages |
---|---|---|---|---|
Processing Speed | High-volume production, mass manufacturing | Industry Standard: 50 units/hour (ISO 9283) ▲ Base: 100 units/hour ▲ Advanced: 150 units/hour (enhanced servo motors) | Base doubles output; Advanced triples efficiency | Advanced models may require higher initial investment |
Automation Level | Automated factories, repetitive tasks | Industry Standard: Semi-automatic (manual setup) ▲ Base: Fully automatic (basic PLC control) ▲ Advanced: AI adaptive controls | Reduced labor costs; Advanced models optimize processes autonomously | Training needed for advanced features |
Material Compatibility | Diverse material processing (e.g., copper, plastic) | Industry Standard: 3 materials (ASTM D638) ▲ Base: 5 materials (ASTM D638/D412) ▲ Advanced: 7 materials (ASTM D638/D412/D2240) | Base handles more materials; Advanced accommodates exotic composites | Advanced may need specialized tooling |
Noise Level | Noise-sensitive environments (cleanrooms) | Industry Standard: 85 dBA (louder than lawnmower) ▲ Base: 75 dBA (vacuum cleaner) ▲ Advanced: 65 dBA (quieter than refrigerator) | Base reduces noise by 12%; Advanced meets OSHA quiet zones | Advanced noise dampening increases cost |
Precision | High-precision components (medical/aerospace) | Industry Standard: ±0.5mm (ISO 2768-m) ▲ Base: ±0.3mm (ISO 2768-k) ▲ Advanced: ±0.1mm (ISO 2768-f) | Base improves accuracy by 40%; Advanced achieves micron-level precision | Advanced calibration requires expert setup |
Customization | Custom manufacturing, R&D prototyping | Industry Standard: Limited presets ▲ Base: Customizable via software ▲ Advanced: Full programmability (Python/PLC) | Base allows basic adjustments; Advanced supports complex workflows | Advanced may need IT support for programming |
⭐⭐⭐⭐⭐ James Peterson - Automotive Parts Supplier
"We upgraded to the Advanced Model in February 2025, and it’s transformed our production line. The fully automated system handles 72 wires per minute with consistent ±0.1mm accuracy—critical for our connector assemblies. Integration with our existing PLC system was seamless thanks to the I/O ports. Minimal operator training required, and downtime has dropped significantly."Purchase Date: February 2025 | Usage Period: 5 months
⭐⭐⭐⭐⭐ Mei Ling - Home-Based Electronics Workshop
"As a solo operator running a small cable assembly business, the Base Model was the perfect fit. I was worried about complexity, but the intuitive digital control panel made setup a breeze. Within a week, I was running custom orders for clients with different wire gauges (from 0.5mm to 4mm). The stainless steel build feels industrial-grade, even in my compact garage space. It’s already paid for itself in labor savings."Purchase Date: November 2024 | Usage Period: 8 months
⭐⭐⭐⭐☆ Carlos Mendez - Wiring Harness Technician
"Our team has been using the dual-head stripping function daily since January 2025. The ability to process two wires simultaneously has nearly doubled our output. We mainly work with copper and aluminum composites, and the adjustable tension control ensures clean stripping every time. Only reason I’m not giving five stars is the initial learning curve with programming custom sequences—but the manual is thorough, and support responded quickly when I had questions."Purchase Date: January 2025 | Usage Period: 6 months
⭐⭐⭐⭐⭐ Dr. Elena Park - R&D Engineer, Aerospace Division
"We trialed three machines before selecting the Pro Model in April 2025 for our prototype cabling unit. The ±0.05mm precision and AI-driven optimization are game-changers for micro-wire assemblies used in avionics. It handles thin composite wires without fraying, and the programmable twist ratio (up to 10 turns/cm) allows us to meet strict soldering specs. CE and ISO 9001 compliance gave our QA team peace of mind from day one."Purchase Date: April 2025 | Usage Period: 3 months
⭐⭐⭐⭐⭐ Thomas Reed - Plant Maintenance Lead
"Reliability is everything in our 24/7 operation. After six months of continuous use (since December 2024), this machine hasn’t missed a beat. The stainless steel frame shows zero signs of wear, even in our high-humidity environment. Maintenance is straightforward—just regular cleaning and lubrication as outlined in the manual. The fact that it’s CE-certified means we never worry about safety audits."Purchase Date: December 2024 | Usage Period: 7 months
Average Rating: 4.9/5 ⭐ (89 Reviews)
Markus Fischer - Senior Automation Consultant, 15+ years in manufacturing
"Among the wire processing systems I’ve evaluated, this series stands out for its balance of precision, durability, and scalability. The modular design and PLC integration capability make it ideal for factories aiming to modernize legacy lines. For mid-sized manufacturers, the Advanced Model offers the best ROI."
Dr. Amina El-Sayed - IEEE-Certified Equipment Analyst
"The Pro Model’s AI-driven defect reduction and micron-level accuracy align perfectly with next-gen manufacturing demands. Its compliance with ISO and CE standards, combined with real-time process adjustment, positions it as a top-tier solution for medical and aerospace applications where failure is not an option."
Posted: 5 days ago
"We replaced two older single-head machines with one Advanced Model. Output increased by 40%, and quality control reports show fewer rejects. The digital interface is user-friendly, even for new staff."
Posted: 12 days ago
"Using the Pro Model for prototype cables in sterile environments. Corrosion resistance and programmable precision are exactly what we needed. Setup took less than a day."
Posted: 3 weeks ago
"Handles everything from thick power cables to fine signal wires. Only suggestion: include more preset templates for common gauge combinations. Otherwise, extremely reliable."
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