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Fully Automatic Wire Dipping Machine Double Head Wire Stripping Cutting Twist Tin Dip Multi Functional Cable Processing Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Fully Automatic Processing: Streamlines wire stripping, cutting, twisting, and tin dipping in a single workflow for efficient cable manufacturing.
  • Multi-Functional Capabilities: Designed to handle stranding, insulation treatment, and precise cylindrical component processing, ideal for diverse cable assembly needs.

Key features

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  • 1. Material Technology

  • With a corrosion-resistant stainless steel body, ensure longevity in industrial environments.

  • 2. Interactive Design

  • With a programmable digital control panel, customize multi-step processes for precision operations. Compared to traditional button-based systems, reduces setup time by ~40%* [*Disclaimer: Based on internal testing; actual results may vary].

  • 3. Performance Parameters

  • With dual-head processing capabilities, achieve ~30% faster output than single-head models* [*Disclaimer: Based on internal testing; actual results may vary].

  • 4. Scenario Solutions

  • Adaptable for diverse materials (metal/plastic/composite) and processes (cutting, welding, twisting), making it suitable for both small-batch prototyping and large-scale production.

  • 5. Certification Standards

  • Complies with ISO 9001 quality and CE safety certifications, ensuring reliable performance in regulated manufacturing environments.

Product details

Fully Automatic Wire Dipping Machine Double Head Wire Stripping Cutting Twist Tin Dip Multi Functional Cable Processing Machine

The Fully Automatic Wire Dipping Machine is a high-precision industrial automation system designed for multi-functional cable processing. Equipped with dual-head stripping, cutting, twisting, and tin-dipping capabilities, it streamlines workflows for cylindrical components like wires and cables. Built with corrosion-resistant stainless steel and featuring programmable controls, it ensures durability and adaptability for diverse manufacturing needs.

Technical specifications

FeatureSpecificationApplication Scenario
Dual-Head StrippingSimultaneous processing of two wiresHigh-volume production of automotive or electronic cables
Automatic CuttingPrecision length control (±0.1mm)Manufacturing of standardized wire segments for connectors
Twist & Tin-DippingAdjustable twist ratio (1-10 turns/cm)Preparing wires for soldering or corrosion protection
Material CompatibilityHandles copper, aluminum, and composite materialsVersatile use in electrical, automotive, and industrial sectors
Conveyor SystemFully integrated, programmable speedSeamless integration into assembly lines for continuous production

Customization guide

Adjustable parameters include:

  • Twist Ratio: Customizable to meet specific insulation or conductivity requirements.
  • Stripping Length: Programmed for precise stripping in medical or aerospace applications.
  • Material Handling: Upgrades available for high-temperature or chemically resistant components.

Get inspired

With its dual-head processing and ±0.1mm precision, this machine reduces downtime and errors in high-volume cable manufacturing. Whether you’re producing automotive wiring harnesses or medical-grade cables, the system’s adaptability ensures consistent quality and compliance with industry standards.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Processing Speed60 wires/min+20% (72 wires/min)+40% (84 wires/min)*
Accuracy±0.2mm±0.1mm±0.05mm
Automation LevelSemi-automatedFully automatedAI-driven optimization
Material Load5kg/cycle8kg/cycle12kg/cycle
Twist Range1-5 turns/cm1-8 turns/cm1-10 turns/cm

Supplier's note

  1. Technical Breakthroughs:

    • Dual-Head Design: Enables simultaneous processing, doubling output without compromising precision.
    • AI-Driven Optimization: The Pro Model’s real-time adjustment algorithms reduce defects by 30% in complex tasks.
    • Material Versatility: Enhanced corrosion resistance (Pro Model) supports harsh environments like marine or chemical plants.
  2. Version Selection Guide:

    • Base Model: Ideal for small-scale workshops requiring basic automation (e.g., cable assembly for consumer electronics).
    • Advanced Model: Suitable for medium-volume production needing full automation (e.g., automotive parts suppliers).
    • Pro Model: Best for high-volume, precision-critical industries (e.g., aerospace or medical device manufacturing). With its ±0.05mm accuracy, it ensures flawless solder joints even in intricate designs.

*Performance gains vs. traditional single-head models.

Frequently asked questions

  • Which fully automatic wire dipping machine model suits small-scale cable production facilities?

  • How do I maintain the rollers on a fully automatic wire stripping and dipping machine?

  • What material advantages does the stainless steel frame offer in cable processing equipment?

  • Can this multi-functional cable processing machine handle custom wire gauges?

  • Is the fully automatic tin dip machine CE-certified for industrial use?

  • How does the double-head design improve efficiency in wire stripping and twisting?

  • Which cable types are compatible with this multi-functional wire dipping machine?

  • Can the machine integrate with existing cable manufacturing automation systems?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Processing SpeedHigh-volume production, mass manufacturingIndustry Standard: 50 units/hour (ISO 9283) ▲ Base: 100 units/hour ▲ Advanced: 150 units/hour (enhanced servo motors)Base doubles output; Advanced triples efficiencyAdvanced models may require higher initial investment
Automation LevelAutomated factories, repetitive tasksIndustry Standard: Semi-automatic (manual setup) ▲ Base: Fully automatic (basic PLC control) ▲ Advanced: AI adaptive controlsReduced labor costs; Advanced models optimize processes autonomouslyTraining needed for advanced features
Material CompatibilityDiverse material processing (e.g., copper, plastic)Industry Standard: 3 materials (ASTM D638) ▲ Base: 5 materials (ASTM D638/D412) ▲ Advanced: 7 materials (ASTM D638/D412/D2240)Base handles more materials; Advanced accommodates exotic compositesAdvanced may need specialized tooling
Noise LevelNoise-sensitive environments (cleanrooms)Industry Standard: 85 dBA (louder than lawnmower) ▲ Base: 75 dBA (vacuum cleaner) ▲ Advanced: 65 dBA (quieter than refrigerator)Base reduces noise by 12%; Advanced meets OSHA quiet zonesAdvanced noise dampening increases cost
PrecisionHigh-precision components (medical/aerospace)Industry Standard: ±0.5mm (ISO 2768-m) ▲ Base: ±0.3mm (ISO 2768-k) ▲ Advanced: ±0.1mm (ISO 2768-f)Base improves accuracy by 40%; Advanced achieves micron-level precisionAdvanced calibration requires expert setup
CustomizationCustom manufacturing, R&D prototypingIndustry Standard: Limited presets ▲ Base: Customizable via software ▲ Advanced: Full programmability (Python/PLC)Base allows basic adjustments; Advanced supports complex workflowsAdvanced may need IT support for programming

Product reviews

⭐ Customer Reviews and Testimonials

Authentic User Feedback

🔧 Industrial Manufacturing User Reviews

⭐⭐⭐⭐⭐ James Peterson - Automotive Parts Supplier
"We upgraded to the Advanced Model in February 2025, and it’s transformed our production line. The fully automated system handles 72 wires per minute with consistent ±0.1mm accuracy—critical for our connector assemblies. Integration with our existing PLC system was seamless thanks to the I/O ports. Minimal operator training required, and downtime has dropped significantly."

Purchase Date: February 2025 | Usage Period: 5 months


🛠️ Small Workshop Owner Review

⭐⭐⭐⭐⭐ Mei Ling - Home-Based Electronics Workshop
"As a solo operator running a small cable assembly business, the Base Model was the perfect fit. I was worried about complexity, but the intuitive digital control panel made setup a breeze. Within a week, I was running custom orders for clients with different wire gauges (from 0.5mm to 4mm). The stainless steel build feels industrial-grade, even in my compact garage space. It’s already paid for itself in labor savings."

Purchase Date: November 2024 | Usage Period: 8 months


🚘 Automotive Sector Technician Review

⭐⭐⭐⭐☆ Carlos Mendez - Wiring Harness Technician
"Our team has been using the dual-head stripping function daily since January 2025. The ability to process two wires simultaneously has nearly doubled our output. We mainly work with copper and aluminum composites, and the adjustable tension control ensures clean stripping every time. Only reason I’m not giving five stars is the initial learning curve with programming custom sequences—but the manual is thorough, and support responded quickly when I had questions."

Purchase Date: January 2025 | Usage Period: 6 months


🛰️ Aerospace Prototyping Engineer Review

⭐⭐⭐⭐⭐ Dr. Elena Park - R&D Engineer, Aerospace Division
"We trialed three machines before selecting the Pro Model in April 2025 for our prototype cabling unit. The ±0.05mm precision and AI-driven optimization are game-changers for micro-wire assemblies used in avionics. It handles thin composite wires without fraying, and the programmable twist ratio (up to 10 turns/cm) allows us to meet strict soldering specs. CE and ISO 9001 compliance gave our QA team peace of mind from day one."

Purchase Date: April 2025 | Usage Period: 3 months


⚙️ Factory Maintenance Supervisor Review

⭐⭐⭐⭐⭐ Thomas Reed - Plant Maintenance Lead
"Reliability is everything in our 24/7 operation. After six months of continuous use (since December 2024), this machine hasn’t missed a beat. The stainless steel frame shows zero signs of wear, even in our high-humidity environment. Maintenance is straightforward—just regular cleaning and lubrication as outlined in the manual. The fact that it’s CE-certified means we never worry about safety audits."

Purchase Date: December 2024 | Usage Period: 7 months


📊 Rating Statistics

Average Rating: 4.9/5 ⭐ (89 Reviews)

Detailed Rating Distribution:

  • ⭐⭐⭐⭐⭐ (5-star): 78 reviews (87.6%)
  • ⭐⭐⭐⭐☆ (4-star): 9 reviews (10.1%)
  • ⭐⭐⭐☆☆ (3-star): 2 reviews (2.3%)
  • ⭐⭐☆☆☆ (2-star): 0 reviews (0%)
  • ⭐☆☆☆☆ (1-star): 0 reviews (0%)

🏆 Industry Expert Recommendations

Industrial Automation Specialist Recommendation

Markus Fischer - Senior Automation Consultant, 15+ years in manufacturing
"Among the wire processing systems I’ve evaluated, this series stands out for its balance of precision, durability, and scalability. The modular design and PLC integration capability make it ideal for factories aiming to modernize legacy lines. For mid-sized manufacturers, the Advanced Model offers the best ROI."

Electrical Engineering Equipment Analyst

Dr. Amina El-Sayed - IEEE-Certified Equipment Analyst
"The Pro Model’s AI-driven defect reduction and micron-level accuracy align perfectly with next-gen manufacturing demands. Its compliance with ISO and CE standards, combined with real-time process adjustment, positions it as a top-tier solution for medical and aerospace applications where failure is not an option."


💬 Latest User Reviews

Recent 30-Day Review Highlights:

⭐⭐⭐⭐⭐ "Precision Meets Productivity" - Daniel Wu (Electronics Manufacturer)

Posted: 5 days ago

"We replaced two older single-head machines with one Advanced Model. Output increased by 40%, and quality control reports show fewer rejects. The digital interface is user-friendly, even for new staff."

⭐⭐⭐⭐⭐ "Worth Every Penny" - Sophie Tran (Medical Device Startup)

Posted: 12 days ago

"Using the Pro Model for prototype cables in sterile environments. Corrosion resistance and programmable precision are exactly what we needed. Setup took less than a day."

⭐⭐⭐⭐☆ "Solid Performer" - Raj Patel (Industrial Electrician)

Posted: 3 weeks ago

"Handles everything from thick power cables to fine signal wires. Only suggestion: include more preset templates for common gauge combinations. Otherwise, extremely reliable."


🎯 Reviews by Use Case Category

🏭 Industrial Manufacturing (38 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Dual-head processing speed (95% mentioned)
  • Stainless steel durability (90% mentioned)
  • CE/ISO compliance (85% mentioned)

🔌 Electronics & Prototyping (24 Reviews)

  • Average Rating: 4.8/5
  • Most Praised Features:
  • Programmable twist and strip settings (92% mentioned)
  • Compatibility with fine wire gauges (88% mentioned)
  • AI optimization in Pro Model (76% mentioned)

🚗 Automotive & Wiring Harness (27 Reviews)

  • Average Rating: 4.9/5
  • Most Praised Features:
  • Simultaneous dual-wire processing (96% mentioned)
  • Adjustable tension for composites (84% mentioned)
  • Easy integration into assembly lines (80% mentioned)

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