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Coil Winding Machine
  • GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine
  • GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine
  • GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine
  • GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine
  • GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine
  • GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine
GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine
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GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine

  • 1 - 49 Pieces
    $1,200
  • >= 50 Pieces
    $680

Customization:

Customized logo（Min.Order: 50 pieces）
View product details

GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Winding: Designed to produce high-quality toroidal coils for SMPS transformers with consistent diameter, tension, and speed settings.
  • Automatic Operation: Features digital controls for automated winding processes, ensuring efficiency and reducing manual intervention.

Key features

  • 1. Durable Metal Construction for Industrial Resilience

    • With a corrosion-resistant metal body, ensure long-term durability in demanding industrial environments. The robust design withstands heavy use and harsh conditions, outperforming plastic-based competitors.

  • 2. User-Friendly Digital Touchscreen Interface

    • With a multi-functional touchscreen interface, adjust winding parameters (speed, tension, diameter) effortlessly. Pre-set programs streamline workflows, reducing setup time by ~30% compared to manual models.

  • 3. High-Speed Automatic Winding for Mass Production

    • Achieve output speeds up to 20% faster than traditional manual winding machines*, enabling seamless integration into high-volume manufacturing lines. Adjustable settings ensure compatibility with various coil thicknesses and materials.

  • 4. Precision Engineering for SMPS Transformer Applications

    • Designed specifically for toroidal coil winding in SMPS transformers, guaranteeing consistent quality and tight tolerances. Ideal for electronics manufacturing, offering superior performance over generic winding machines.

  • 5. Safety-Enhanced Industrial Compliance

    • Equipped with safety features like emergency stop buttons and overheat protection, meeting rigorous industrial safety standards. Built for commercial reliability, minimizing downtime and risks in professional settings.

Product details

GW-9800 Transformer Parallel Toroidal Coil Winding Machine Smps Transformer Winding Machine Spark Controls Winding Machine

The GW-9800 Transformer Parallel Toroidal Coil Winding Machine is a high-precision industrial solution designed for automated coil winding in SMPS transformers and similar applications. Built with durable metal construction (steel/aluminum) and featuring a compact, modular design, it ensures reliability and ease of integration into production lines. Equipped with digital controls and adjustable winding parameters, it balances efficiency, safety, and adaptability for diverse manufacturing needs.

Technical specifications

FeatureSpecificationApplication Scenario
Material ConstructionSteel/Aluminum alloy frame, plastic/metal controlsEnsures durability in industrial environments
Control TypeFully automatic digital control panelStreamlines operations for hands-free use
Winding Precision±0.02mm tolerance (adjustable)Critical for high-accuracy transformer cores
Speed Range0–120 RPM (adjustable)Customizable for varying production volumes
Safety FeaturesOverheat protection, emergency stopMitigates risks in high-volume production

Customization guide

Adjustable parameters include winding diameter (5–50mm), tension control, and speed settings, enabling customization for:

  • High-volume production lines requiring consistent output.
  • Precision applications like toroidal coils for SMPS transformers.
  • Integration with automated assembly systems.

Get inspired

Optimize your transformer manufacturing with the GW-9800’s precision and adaptability. Whether producing small batches for prototyping or large-scale SMPS components, its modular design and adjustable parameters ensure seamless alignment with your operational goals.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Winding Speed0–120 RPM0–150 RPM (+25%)0–180 RPM (+50%)
Tolerance Accuracy±0.05mm±0.02mm±0.01mm
Automation LevelSemi-automatedFully automatedAI-assisted
Material Capacity10kg/h15kg/h (+50%)20kg/h (+100%)

Supplier's note

  1. Technical Breakthroughs:

    • Material Durability: Steel/Aluminum construction withstands heavy-duty use, outperforming plastic-based competitors.
    • Precision Control: ±0.01mm tolerance in Pro models meets aerospace-grade standards.
    • Safety Integration: Emergency stop and overheat protection reduce downtime by 30% compared to legacy systems.

  2. Version Selection Guide:

    • Base Model: Ideal for SMEs prioritizing cost-efficiency and basic automation.
    • Advanced Model: Suitable for mid-scale manufacturers needing precision (e.g., medical device transformers).
    • Pro Model: Best for high-volume production requiring AI-driven optimization (e.g., EV battery transformers).
      Example: The Pro’s 180 RPM speed (20% faster than industry benchmarks) paired with ±0.01mm accuracy ensures flawless coils for high-power applications.

Frequently asked questions

  • Which transformer winding machine model suits small electronics workshops for toroidal coils?

  • How do I maintain the GW-9800’s winding heads to prevent jams?

  • Why is the GW-9800’s metal construction better than plastic for industrial transformer winding?

  • Can the GW-9800 customize winding tension and diameter for SMTs (Surface Mount Transformers)?

  • Is the GW-9800 certified for electrical safety standards?

  • What’s the difference between CNC and automatic winding machines like the GW-9800?

  • How does the GW-9800 prevent sparking during high-speed winding?

  • Can the GW-9800 integrate into existing transformer manufacturing lines?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production linesIndustry: Semi-AutomaticOur Base: Fully Automatic (ISO 9283) ▲Our Advanced: CNC Automated ▲▲ (ISO 9283)
PrecisionElectronics manufacturingIndustry: ±0.1mmOur Base: ±0.05mm ▲ (ISO 230-2)Our Advanced: ±0.02mm ▲▲ (ISO 230-2)
Material QualityHarsh industrial environmentsIndustry: Carbon SteelOur Base: Stainless Steel 304 ▲ (ASTM A240)Our Advanced: Duplex Stainless Steel ▲▲ (ASTM A790)
Safety FeaturesFactories with strict OSHA complianceIndustry: Basic emergency stopOur Base: Overheat Protection + E-stop ▲ (IEC 60204)Our Advanced: Multi-sensor Safety System ▲▲ (IEC 60204-1)
Production CapacityMass production of transformersIndustry: 50 units/hourOur Base: 80 units/hour ▲ (ISO 14644)Our Advanced: 120 units/hour ▲▲ (ISO 14644)
Customization OptionsCustom transformer manufacturingIndustry: Fixed settingsOur Base: Adjustable Diameter/Tension ▲Our Advanced: Full Parameter Programming ▲▲ (PLC-controlled)

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