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Georg Analogue CNC Step Lap Transformer Core Cutting Machine with Swing Shear for Mitred Core Cut to Length

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Core Cutting: Equipped with an Analogue CNC system and swing shear, the machine enables accurate mitred core cuts for transformer cores, ensuring step-lap alignment and consistent quality.
  • Material Handling: Features a durable conveyor belt system for efficient feeding and processing of materials, supported by dual power-driven motors for robust performance.

Key features

  • 1. Corrosion-Resistant Steel and Aluminum Construction

  • With a corrosion-resistant steel and aluminum body, ensure long-lasting durability in industrial environments. The robust metal frame withstands heavy use and harsh conditions, outperforming plastic-bodied competitors*.

  • 2. Digital Control Panel with Multi-Program Presets

  • With a digital touchscreen interface, access pre-programmed cutting parameters for precise, repeatable results. This automation reduces manual adjustments compared to traditional analog controls*, streamlining workflow efficiency.

  • 3. Dual Power-Driven Motors for Simultaneous Operations

  • With dual motors, achieve simultaneous material feeding and cutting, boosting output speed by up to 30% versus single-motor systems*. The design ensures consistent performance even under continuous commercial use*.

  • 4. Swing Shear Mechanism for Mitred Core Cuts

  • With a specialized swing shear, execute precise mitred cuts for transformer cores, addressing niche manufacturing needs unmatched by standard straight-cut machines*. Ideal for industries requiring angled cuts for precise core assembly.

  • 5. Customizable Conveyor Belt for Versatile Material Handling

  • With a customizable conveyor belt, adapt to diverse material sizes and types, expanding application flexibility compared to rigid, single-purpose systems*. The modular design suits both small-batch prototyping and high-volume production.

Product details

Georg Analogue CNC Step Lap Transformer Core Cutting Machine with Swing Shear for Mitred Core Cut to Length

The Georg Analogue CNC Step Lap Transformer Core Cutting Machine combines robust metal construction with advanced automation, enabling precise mitred core cuts for transformer manufacturing. Equipped with dual power motors, a customizable conveyor system, and a digital control panel, this machine offers flexibility for diverse material handling needs. Backed by a 1-year warranty, it ensures reliability in industrial environments.

Technical specifications

FeatureSpecificationApplication Scenario
Material ConstructionSteel & aluminum frame, light-colored finishHeavy-duty manufacturing environments
Conveyor SystemAdjustable blue conveyor belt (3m length)Handling transformer cores of varying sizes
Automation LevelDigital control panel with semi/fully automated modesAssembly lines requiring precision cuts
Dual Motors2 x 5HP industrial-grade motorsSimultaneous cutting and shearing operations
MobilityWheeled base with storage compartmentsFlexible placement in workshops
Warranty1-year comprehensive coveragePeace of mind for industrial users

Customization guide

Adjustable parameters for special needs:

  • Conveyor Belt: Modify width/length to handle specific core dimensions.
  • Automation Settings: Toggle between semi-automated (manual override) and fully automated modes.
  • Power Configuration: Opt for single/dual power sources to match facility infrastructure.

Get inspired

Maximize efficiency with Georg’s modular design. Whether you need rapid prototyping or high-volume production, this machine adapts to your workflow. Its swing shear and step lap cutting ensure minimal material waste, ideal for cost-sensitive projects.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Cutting Speed15 cores/hr+20% (18 cores/hr)+40% (21 cores/hr)*
Automation LevelSemi-automatedHybrid controlFully automated
Motor Power5HP single motorDual 5HP motorsDual 7HP motors
Precision Tolerance±1.5mm±1.0mm±0.5mm
Warranty1 year2 years3 years

Supplier's note

  1. Dual Motor Breakthrough: The Pro Model’s 7HP dual motors enable 30% faster mitred cuts than industry standards, reducing downtime in high-volume plants.
  2. Precision Engineering: The Pro’s ±0.5mm tolerance ensures flawless transformer core alignment, critical for high-voltage applications.
  3. Scalable Automation: The Advanced Model’s hybrid control system bridges manual oversight and automation, ideal for SMEs transitioning to smart manufacturing.

Version Selection Guide:

  • Base Model: Suitable for small workshops prioritizing cost efficiency. With its semi-automated mode, operators maintain direct control over core dimensions.
  • Advanced Model: Best for mid-sized manufacturers needing scalability. The hybrid control and 2-year warranty cater to facilities balancing automation and budget constraints.
  • Pro Model: Tailored for heavy-duty industrial users requiring zero-defect precision. With tripled warranty coverage and 40% faster throughput, it excels in high-stakes production lines.

*Pro Model’s speed improvement validated against ISO 14928 cutting efficiency benchmarks.

Frequently asked questions

  • Which Georg Analogue CNC model is best for small electrical manufacturing workshops?

  • How do I maintain the conveyor belt and motors on the Georg Analogue CNC machine?

  • How does the steel construction of the Georg Analogue CNC machine compare to aluminum in durability?

  • Can the conveyor belt dimensions on the Georg Analogue CNC machine be customized for different core sizes?

  • Is the Georg Analogue CNC machine certified for ISO safety standards?

  • What are the benefits of the dual motors in the Georg Analogue CNC machine's design?

  • Does the Georg Analogue CNC machine support adjustable automation levels for core cutting processes?

  • What warranty and support options come with the Georg Analogue CNC machine?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material ConstructionHeavy industrial manufacturingIndustry Standard: Basic steel (EN 10025)
Our Base: Steel/Aluminum (EN 10025 + ASTM A36) ▲
Our Advanced: High-strength alloy (ASTM A36 + EN 10210) ▲▲
Base: Durable, corrosion-resistant (ISO 9227)
Advanced: Enhanced load capacity (up to 50% higher)
Base: Heavier than plastic alternatives
Advanced: 20% higher cost due to alloy materials
Automation LevelAssembly lines, high-volume productionIndustry Standard: Manual operation
Our Base: Semi-automated (ISO 13849) ▲
Our Advanced: Fully automated with PLC (IEC 61131) ▲▲
Base: Reduces labor by 30%
Advanced: Zero human intervention, 40% faster output
Base: Requires basic training
Advanced: Requires skilled operators
Power SourceFacilities with variable power supplyIndustry Standard: Single-phase 220V
Our Base: Dual voltage (220V/380V, IEC 60038) ▲
Our Advanced: VFD with dual voltage (IEC 61800) ▲▲
Base: 20% energy efficiency gain
Advanced: 30% energy savings (ISO 50001)
Base: Limited to fixed power inputs
Advanced: Complex wiring setup
Cutting PrecisionHigh-precision component manufacturingIndustry Standard: ±0.5mm (ISO 2768-m)
Our Base: ±0.3mm (ISO 2768-m) ▲
Our Advanced: ±0.1mm (ISO 2768-m) ▲▲
Base: 40% fewer defects
Advanced: 99.9% accuracy (mitigates scrap)
Base: Requires occasional calibration
Advanced: Sensitive to material inconsistencies
Noise LevelNoise-sensitive environmentsIndustry Standard: 85 dBA (ISO 1999)
Our Base: 80 dBA (quieter than typical workshop noise) ▲
Our Advanced: 70 dBA (quieter than office HVAC) ▲▲
Base: 60% lower noise complaints
Advanced: Complies with OSHA noise regulations
Base: Requires soundproofing for ultra-quiet spaces
Advanced: Higher maintenance costs
WarrantyLong-term investment planningIndustry Standard: 6 months
Our Base: 1 year (ISO 9001 certified) ▲
Our Advanced: 2 years (extended coverage) ▲▲
Base: 24/7 technical support
Advanced: Free replacement for critical parts
Base: Excludes accidental damage
Advanced: Requires annual service check

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