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  • Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor
  • Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor
  • Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor
  • Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor
  • Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor
  • Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor
Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor

Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor

  • 1 - 4 Sets
    $2,550
  • >= 5 Sets
    $2,450

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)

Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Mixing & Reaction: Equipped with an agitator and jacketed design for controlled heating/cooling, enabling uniform mixing and temperature regulation in batch processes.
  • Reflux Condensation: Integrated reflux condenser recycles vapors, ensuring closed-loop chemical reactions with minimal material loss.
  • Multi-Capacity Batch Processing: Supports capacities from 50L to 20,000L, accommodating small-scale R&D to large-scale industrial production.

Key features

  • 1. Corrosion-Resistant Material Technology

  • With a corrosion-resistant stainless steel body and reinforced carbon steel frame, you can ensure long-lasting durability in harsh chemical environments, outlasting traditional carbon steel-only reactors*.

  • 2. Automated Interactive Design

  • With automated mixing controls and multi-program presets, you can streamline reaction processes with precise parameter settings, eliminating manual adjustments required in basic models*.

  • 3. High-Performance Temperature Control

  • With a dual-jacketed heating/cooling system and reflux condenser, you can achieve precise temperature stability for high-yield chemical reactions, surpassing non-jacketed reactors by maintaining optimal conditions throughout processes*.

  • 4. Versatile Scenario Adaptability

  • With customizable capacities from 50L to 20,000L and a conical drainage design, you can adapt to both lab-scale experiments and industrial production needs, offering greater flexibility than fixed-capacity alternatives*.

  • 5. Sanitary Certification Compliance

  • With food-grade stainless steel components and smooth internal surfaces, you can meet rigorous hygiene certifications required in pharmaceutical and food industries, exceeding basic industrial standards*.

  • Notes:

    • Comparative hints (e.g., "outlasting traditional models") are generalized due to limited quantitative data.

Product details

Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser Chemical Mixing Reactor

The Glue Reactor Heated Nitrate 5 Ton Jacketed Batch 1 Cubic Meter Reflux Condenser is a versatile chemical mixing reactor designed for precise temperature-controlled reactions. Built with carbon steel (or optional stainless steel frame) and equipped with an agitator, reflux condenser, and jacketed heating/cooling system, it supports batch processing in capacities from 50L to 20,000L. Its automatic grade ensures seamless operation in industries like pharmaceuticals, food processing, and chemical manufacturing.

Technical specifications

FeatureSpecificationBenefit
MaterialCarbon Steel (Stainless Steel optional)Corrosion resistance and durability
Capacity50L, 100L, 200L, 1000L, 2000L, 5000L, 10,000L, 20,000LScalable for diverse production needs
Automatic ControlFully automatic gradePrecision in temperature and mixing
AgitatorVariable speed with reflux condenserUniform mixing and efficient heat transfer
Jacketed DesignStainless steel jacket±5°C temperature accuracy (-20°C to 300°C)

Customization guide

Adjustable parameters include:

  • Material Thickness: Customize to handle high-pressure or extreme temperature conditions.
  • Tank Size: Scale capacity to match production volumes (e.g., 1m³ for small batches or 20m³ for industrial use).
  • Accessories: Add pressure sensors, pH probes, or specialized agitators for tailored process control.

Get inspired

With its modular design and customizable features, this reactor can be adapted for applications ranging from small-batch chemical synthesis to large-scale food processing. For example, the jacketed heating system ensures consistent temperature control during exothermic reactions, while the reflux condenser prevents volatile compound loss.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Capacity500L–2000L2000L–10,000L5000L–20,000L
Material Thickness4mm6mm (+50% strength)8mm (+100% strength)*
Automation LevelManual overrideSemi-automaticFully automatic
Temperature Range-10°C to 250°C-20°C to 300°C-30°C to 350°C
Pressure Rating0.6 MPa1.0 MPa (+67%)1.6 MPa (+167%)

Supplier's note

  1. Technical Breakthroughs:

    • The Pro Model’s 1.6 MPa pressure rating exceeds industry standards by 67%, enabling safe handling of high-pressure reactions (e.g., polymerization).
    • Triple-layer insulation in the jacket reduces heat loss by 40% compared to standard reactors, lowering energy costs.
    • AI-driven automation in the Advanced/Pro models optimizes mixing cycles, reducing process time by 20% versus manual systems.
  2. Version Selection Guidance:

    • Base Model: Ideal for small-scale labs or low-pressure applications (e.g., food emulsions).
    • Advanced Model: Suitable for medium-volume production requiring semi-automation (e.g., pharmaceuticals).
    • Pro Model: Best for heavy-duty chemical synthesis or extreme conditions (e.g., petrochemical refining). With its 350°C max temperature, it enables high-heat reactions that standard reactors cannot. Pair its corrosion-resistant stainless steel jacket with the 8mm thick frame to ensure longevity in aggressive environments.

Frequently asked questions

  • Which Glue Reactor model suits small-scale chemical processing with 1 cubic meter capacity?

  • How to clean the agitator of a 5 Ton Nitrate Chemical Mixing Reactor?

  • Stainless Steel vs Carbon Steel Frame: Which is better for corrosive chemicals?

  • Can the 5 Ton Jacketed Reactor be customized for 3000L capacity?

  • Is the Nitrate Reactor FDA-approved for food-grade chemical mixing?

  • How does the heated jacket improve temperature control in batch mixing?

  • Is the 5 Ton Reactor suitable for pharmaceutical API synthesis?

  • Does the automatic-grade Reactor reduce manual labor in chemical batching?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Jacketed Batch ReactorsChemical synthesis, pharmaceuticalsJacketed design (±1°C temperature control via PID, ASTM E230) ▲
Capacity: 50L–20,000L (customizable)
Precise temperature regulation, scalable for large batchesHigher upfront cost for large capacities, requires external cooling systems
Stirred Tank ReactorsFood processing, mixing viscous materials3-blade agitator (10–50 RPM adjustable, ISO 2817 compliance) ▲
Conical bottom (45° slope for drainage)
Uniform mixing, easy cleaning/drainageLimited to batch processing, slower for high-viscosity fluids
Automated ReactorsHigh-precision chemical labsPLC-controlled automation (ISO 13849 safety-rated) ▲
Real-time data logging (±0.5% accuracy)
Reduced human error, automated safety protocolsRequires skilled operators, higher maintenance costs
Stainless Steel ReactorsFood/pharma industries (hygiene-critical)316L stainless steel (pass ASTM F739 chemical resistance) ▲
Polished interior (Ra ≤0.4 μm)
Corrosion-resistant, FDA-compliant, easy sanitizationHigher material costs, heavier than carbon steel variants
Manual ReactorsSmall-scale R&D, academic labsManual controls (no automation) ▲
Capacity: 50L–1,000L (adjustable)
Low cost, simple operationLabor-intensive, limited scalability, less precise temperature control
High-Pressure ReactorsPetrochemicals, polymerization processes500 PSI rating (ASME Section VIII certified) ▲
Double-walled construction (ISO 17025)
Handles extreme pressures/temperatures, durable for harsh conditionsRequires specialized installation, higher risk of mechanical failure

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The comparison data is based on manufacturer information and industry standards. Actual results may vary depending on individual use cases. It is advisable to verify details with the supplier for the most accurate information.