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Good Business for Epe Foam Sheet Production Line

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Precision Extrusion: A single-screw extruder with a 55:1 L/D ratio and 38CrMoAlA screw material ensures uniform processing of PE, EPE, and LDPE plastics, producing lightweight yet durable ribbed foam sheets for insulation, packaging, and structural support.
  • Material Versatility: Capable of manufacturing foam sheets tailored for diverse applications, including automotive parts, building insulation, and protective packaging, leveraging the ribbed design for enhanced strength and flexibility.

Key features

  • 1. Material Technology

  • With a 38CrMoAlA alloy steel screw, you can achieve long-lasting durability and resistance to high-temperature wear compared to standard steel screws*. This corrosion-resistant material ensures stable performance even under extreme conditions.

  • 2. Performance Parameters

  • With a 55:1 L/D ratio screw, you can ensure uniform material mixing and precise temperature control, resulting in consistent foam sheet quality compared to shorter L/D ratios*. This ratio optimizes melt flow for superior product consistency.

  • 3. Scenario Solutions

  • Designed for continuous commercial production, you can meet large-scale demand with minimal downtime, ideal for industrial applications requiring high output*. The ribbed foam structure adapts to insulation, packaging, or automotive needs.

  • 4. Interactive Design

  • The single-screw design simplifies operation and maintenance, reducing downtime and labor costs compared to multi-screw systems*. Its straightforward structure allows for easy cleaning and part replacement.

  • 5. Certification Standards

  • Complies with ISO and industrial safety standards for extrusion equipment, ensuring safe and reliable operation in regulated environments*. The facility prioritizes environmental compliance, minimizing waste and energy use.

  • Notes:

    • The product’s single-screw extruder and high L/D ratio emphasize cost-effective, scalable production.

Product details

Good Business for Epe Foam Sheet Production Line

The Good Business EPE Foam Sheet Production Line is a high-performance extrusion system designed for producing lightweight, durable foam sheets with ribbed structures. Engineered for polyethylene (PE), expanded polyethylene (EPE), and low-density polyethylene (LDPE), this line combines precision engineering with automation to deliver consistent output for insulation, packaging, and automotive applications.

Technical specifications

FeatureSpecificationApplication Scenario
Extruder TypeSingle ScrewEfficient processing of thermoplastic materials
Screw L/D Ratio55:1 (Length-to-Diameter)Ensures uniform melt homogeneity for high-quality foam sheets
Material CompatibilityPE/EPE/LDPEIdeal for thermal insulation and shock-absorption packaging
Screw Material38CrMoAlA (High-Strength Alloy)Withstands high shear stress and corrosion in demanding environments
Ribbed StructureCustomizable rib patternsEnhances structural integrity for automotive or construction uses

Customization guide

Adjust rib size (0.5–5mm), sheet thickness (1–20mm), and material density (15–50kg/m³) to meet specific requirements. For example, thinner sheets with smaller ribs are ideal for lightweight packaging, while thicker, reinforced ribs suit heavy-duty industrial insulation.

Get inspired

With a 55:1 L/D ratio, you can achieve melt homogeneity that ensures uniform foam expansion. The 38CrMoAlA screw material allows stable operation at high temperatures, enabling seamless production of EPE sheets for automotive interiors or thermal barriers.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Speed500 kg/h+20% (600 kg/h)+40% (700 kg/h)*
Energy EfficiencyStandard15% lower power use25% lower power use
Material Yield92%95%98%
Automation LevelSemi-automatedFully automatedAI-driven monitoring

Supplier's note

  1. Technical Breakthroughs:

    • The 38CrMoAlA screw material offers 30% higher tensile strength than standard alloys, reducing wear and downtime.
    • The 55:1 L/D ratio improves melt homogeneity by 25% compared to industry-standard 40:1 ratios, ensuring defect-free foam sheets.
    • The Pro Model’s AI-driven monitoring system reduces scrap rates by 18% through real-time quality adjustments.
  2. Version Selection Guide:

    • Base Model: Best for small-to-medium enterprises prioritizing cost efficiency. Its semi-automated setup suits low-volume production of standard EPE sheets.
    • Advanced Model: Ideal for mid-sized manufacturers requiring energy savings (e.g., 15% lower power use) and higher output for packaging or construction materials.
    • Pro Model: Targets high-volume industries (e.g., automotive, insulation) needing premium quality and minimal downtime. Its 98% material yield and AI monitoring ensure consistent performance under 24/7 operation.

*Pro Model speed exceeds industry benchmarks by 20% due to optimized screw geometry and advanced cooling systems.

Frequently asked questions

  • Which EPE foam sheet production line model suits high-volume manufacturing?

  • How do I maintain the frothing nozzle of an EPE foam extruder?

  • EPE vs LDPE foam: Which is better for packaging insulation?

  • Can the EPE foam production line customize rib patterns for automotive parts?

  • Is the EPE foam material FDA-approved for food packaging?

  • Why does the extruder use a 55:1 screw L/D ratio?

  • Does the production line support automation for cost savings?

  • What industries benefit from this EPE foam sheet production line?

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