Material Composition | High-volume production, automotive parts | Aluminum (Base) ▲ P20 Steel (Advanced) (Aluminum: 6061-T6 ▲ P20 Steel: HRC 28-32) | Base: Lightweight (2.7 g/cm³) ▲ Advanced: High wear resistance (50% longer lifespan) | Aluminum: Limited heat resistance ▲ Advanced: Higher cost (+30% vs Base) |
Manufacturing Process | Hollow container production | Extrusion Blow Moulding (ISO 2768-m) | Efficient for HDPE/PET bottles ▲ Minimal material waste | Limited design flexibility ▲ Requires precise temperature control |
Certification Compliance | Electronics, automotive industries | RoHS Compliant (2011/65/EU) ▲ REACH Certified (Advanced) | Meets EU environmental regulations ▲ Advanced: Global market access | Compliance testing adds 15% to production cost |
Surface Finish | Cosmetic/medical packaging | Mirror Finish (Ra ≤0.8μm) ▲ Advanced: Ultra-Polish (Ra ≤0.4μm) | Enhances product aesthetics ▲ Advanced: Reduces surface contamination risk | Polishing increases lead time by 20% ▲ Advanced: Requires specialized tools |
Shaping Mode | Complex bottle designs | Blow Moulding ▲ Advanced: Extrusion + Blow Hybrid | Cost-effective for standard shapes ▲ Advanced: Enables asymmetrical designs | Extrusion-only limits shape complexity ▲ Hybrid mode requires dual equipment |
Machine Compatibility | High-precision parts | CNC Machined (ISO 2768-m) ▲ Advanced: 5-Axis CNC | ±0.02mm tolerance ▲ Advanced: ±0.005mm precision for intricate geometries | CNC machines increase initial setup costs ▲ Advanced: Requires skilled operators |
Speed/Performance | Mass production lines | High-Speed Model (Cycle Time: 15s) ▲ Advanced: 12s (ISO 9283) | 800 units/hour ▲ Advanced: 1,000 units/hour | Faster cycles may compromise surface finish ▲ Advanced: Higher energy demand |