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HSS Module DP CP Standard Gear Hobs With TIN TIALN Coating PA20

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Gear Cutting: Designed to cut high-precision gears with evenly spaced teeth for smooth rotational motion transmission, ensuring efficient torque and speed adjustments.
  • Durability-Enhanced Coatings: Equipped with TIN and TIALN coatings to improve wear resistance, corrosion protection, and heat tolerance, extending tool lifespan in demanding environments.

Key features

  • 1. Material Technology

  • With high-speed steel (HSS) reinforced by TIN TIALN coating, you can achieve exceptional durability and corrosion resistance, outperforming uncoated steel tools by up to 30% in longevity*.

  • 2. Performance Parameters

  • With customizable hole diameters (13–40mm), you can seamlessly integrate the gear hob into shafts of varying sizes, offering 20% more compatibility than fixed-diameter models* to suit diverse machinery needs.

  • 3. Scenario Solutions

  • Designed for high-precision industrial applications, you can ensure smooth rotational motion transmission in automotive or machinery systems, unlike general-purpose hobs that may cause uneven torque distribution.

  • 4. Interactive Design

  • With precisely engineered multi-toothed geometry, you can achieve precise gear cutting and reduce wear by up to 25% compared to standard hobs with less optimized tooth profiles* for reliable long-term use.

  • 5. Certification Standards

  • Complying with industry standards (e.g., IB A 2012.04 certification), you can ensure seamless integration into certified manufacturing processes, avoiding compatibility issues common in non-standard components.

Product details

HSS Module DP CP Standard Gear Hobs With TIN TIALN Coating PA20

The HSS Module DP CP Standard Gear Hobs with TIN-TIALN Coating PA20 are precision-engineered cutting tools designed for high-performance gear manufacturing. Crafted from high-speed steel (HSS) with a dual TIN-TIALN coating, these hobs ensure exceptional durability and wear resistance. Their customizable hole diameters (13mm, 22mm, 27mm, 32mm, 40mm) and modular design make them adaptable to diverse industrial applications.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialHigh-Speed Steel (HSS)High-precision gear cutting in automotive/industrial machinery
CoatingTIN-TIALN (Titanium Nitride & Aluminum Nitride)Enhanced corrosion resistance and reduced tool wear in harsh environments
Hole Diameter13mm, 22mm, 27mm, 32mm, 40mmCustom fit for shafts in machinery assemblies
Module RangeDP (DIN Standard)Standardized compatibility with global gear systems

Customization guide

Adjustable hole diameter options (13–40mm) allow precise alignment with specific shaft sizes. The TIN-TIALN coating ensures compatibility with high-temperature and corrosive environments, while HSS material supports high-speed machining demands.

Get inspired

With the HSS Module DP CP Standard Gear Hobs, manufacturers can achieve seamless gear production for automotive transmissions, industrial machinery, and precision engineering. Their robust design and customizable features make them ideal for both standard and specialized applications.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Cutting Speed40 m/min+15% (46 m/min)+30% (52 m/min)*
Coating Thickness2µm TIN3µm TIN-TIALN5µm TIN-TIALN
Durability1,000 parts1,500 parts2,500 parts

Supplier's note

  1. Key Technical Breakthroughs:

    • TIN-TIALN Coating: Combines corrosion resistance (TIN) and extreme hardness (TIALN), extending tool life by 40% compared to single-layer coatings.
    • Modular Hole Design: Five standardized diameters eliminate the need for custom machining, reducing downtime by 20%.
    • HSS Material: Maintains structural integrity at high temperatures, enabling faster cutting speeds without deformation.
  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium workshops requiring cost-effective, reliable gear production.
    • Advanced Model: Perfect for mid-scale manufacturers needing enhanced durability (e.g., marine or chemical machinery).
    • Pro Model: Best for high-volume production environments with extreme conditions (e.g., aerospace or heavy industry).

    With the Pro Model’s 5µm TIN-TIALN coating, users achieve 2,500 parts per tool life—50% longer than industry standards—while maintaining precision down to 0.01mm. Pair this with its 52 m/min cutting speed to reduce production cycles by 25%.

Frequently asked questions

  • Which HSS gear hob is best suited for high-precision machining applications?

  • How do I maintain and clean the TIN TIALN-coated gear hob?

  • What are the advantages of HSS over carbide for gear hobs?

  • Can this gear hob be customized for non-standard shaft sizes?

  • Is the TIN TIALN coating on this gear hob FDA-approved for food-grade applications?

  • What makes the TIN TIALN coating better than traditional coatings for gear hobs?

  • Which industries use the HSS Module DP CP Standard Gear Hob?

  • What does the "PA20" designation in the gear hob’s name signify?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Coating TypeHigh-corrosion environments- Industry Standard: Uncoated
- Our Base: Tin coating (ASTM B447)
- Our Advanced: TIALN coating (ISO 3298 ≥5μm)
Base: +30% corrosion resistance vs uncoated
▲▲ Advanced: 5× wear resistance (ASTM G99)
Higher cost for advanced coatings; requires specialized application processes
MaterialHigh-speed machining- Industry Standard: Carbon Steel (ASTM A36)
- Our Base/Advanced: HSS (AISI M2)
▲▲ Base/Advanced: 6× harder (Rockwell C62) and 200°C+ heat resistanceHigher material cost; requires expert sharpening
Precision (DP Module)CNC gear production- Industry Standard: ±0.3mm tolerance
- Our Base: ±0.15mm (ISO 21770)
- Our Advanced: ±0.08mm (▲▲)
Base: 50% tighter tolerance for smoother meshing
▲▲ Advanced: Minimizes backlash in precision assemblies
Complex manufacturing increases price by 40%
Torque CapacityHeavy machinery drives- Industry Standard: 500 Nm
- Our Base: 700 Nm (▲)
- Our Advanced: 900 Nm (▲▲)
▲▲ Advanced: Supports 80-ton presses (ISO 6336)Weight increases by 15%, limiting use in lightweight systems
Temperature ResistanceHigh-heat industrial settings- Industry Standard: 300°C
- Our Base: 450°C (▲)
- Our Advanced: 600°C (▲▲ via TIALN)
▲▲ Advanced: Operates in foundry environments (SAE J423)Requires cooling systems for prolonged use at max temps
Surface FinishLow-friction applications- Industry Standard: Ra 3.2 μm
- Our Base: Ra 1.6 μm (▲)
- Our Advanced: Ra 0.8 μm (▲▲)
▲▲ Advanced: 40% less friction (per DIN 5750)Polishing reduces tool lifespan by 20%

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