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  • Handling Different Wire Diameters Tension Control  Pay-off Rack Plastic Guide Wheel Thin  Spring Tension Gun
  • Handling Different Wire Diameters Tension Control  Pay-off Rack Plastic Guide Wheel Thin  Spring Tension Gun
  • Handling Different Wire Diameters Tension Control  Pay-off Rack Plastic Guide Wheel Thin  Spring Tension Gun
  • Handling Different Wire Diameters Tension Control  Pay-off Rack Plastic Guide Wheel Thin  Spring Tension Gun
  • Handling Different Wire Diameters Tension Control  Pay-off Rack Plastic Guide Wheel Thin  Spring Tension Gun
  • Handling Different Wire Diameters Tension Control  Pay-off Rack Plastic Guide Wheel Thin  Spring Tension Gun
Handling Different Wire Diameters Tension Control  Pay-off Rack Plastic Guide Wheel Thin  Spring Tension Gun
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Handling Different Wire Diameters Tension Control Pay-off Rack Plastic Guide Wheel Thin Spring Tension Gun

  • 1 - 4 Boxes
    $10
  • >= 5 Boxes
    $9

Customization:

Customized logo(Min.Order: 1 pieces)
Customized packaging(Min.Order: 1 pieces)
Graphic customization(Min.Order: 1 pieces)

Handling Different Wire Diameters Tension Control Pay-off Rack Plastic Guide Wheel Thin Spring Tension Gun

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Tension Control & Wire Handling: Designed to manage wires of varying diameters with precise spring tension mechanisms, ensuring consistent tension during cable manufacturing processes.
  • Adjustable Guide System: Features plastic guide wheels and an adjustable metal frame to adapt to different wire sizes and routing needs, optimizing efficiency in pay-off operations.

Key features

  • 1. Corrosion-Resistant Metal Construction

  • With a corrosion-resistant metal body and chrome-plated finish, ensure durability in harsh environments. The protective coating extends lifespan and maintains aesthetics even under prolonged use.

  • 2. Adjustable Precision Design

  • With adjustable arms and a screw mechanism, customize grip force and width for diverse object sizes. This manual fine-tuning capability outperforms fixed clamps in adaptability.

  • 3. Precision Tension Control for Varied Applications

  • Engineered with plastic guide wheels and a spring tension gun, handle wires of different diameters while maintaining consistent tension. Ideal for cable manufacturing tasks requiring precise output.

  • 4. Dual-Use Scenario Solutions

  • Designed for both professional workshops (e.g., heavy-duty industrial assembly) and DIY projects (e.g., home repairs), ensuring reliability across commercial and personal use cases.

  • 5. Eco-Friendly Compliance

  • Certified under EPR standards in Germany and France, meeting rigorous environmental and recycling regulations. Reduces ecological impact compared to non-certified alternatives.

Product details

Handling Different Wire Diameters Tension Control  Pay-off Rack Plastic Guide Wheel Thin  Spring Tension Gun

The Handling Different Wire Diameters Tension Control Pay-off Rack is a robust cable manufacturing tool designed for precision and adaptability. Crafted from high-quality metal with chrome plating, it ensures durability and corrosion resistance. Equipped with adjustable plastic guide wheels and a spring tension gun, this rack efficiently manages wires of varying diameters while maintaining consistent tension. Certified for EPR compliance in Germany and France, it meets stringent environmental and safety standards.

Technical specifications

FeatureSpecificationBenefit
MaterialMetal (Chrome-plated)Corrosion-resistant and long-lasting
Adjustable DesignManual screw mechanism + plastic wheelsCustomizable grip for diverse wire diameters
CertificationsEPR_Germany_Packing, EPR_France_PackingCompliance with EU environmental regulations
Load CapacityUp to 50 kgSupports heavy-duty applications
Tension ControlSpring-based adjustable tension gunEnsures uniform tension during wire payout

Customization guide

Adjustable parameters like clamp width (via screw mechanism) and tension settings allow customization to fit wire diameters ranging from 0.5mm to 10mm. The chrome-plated metal body can also be coated with anti-slip materials upon request for specialized handling needs.

Get inspired

Whether you’re managing delicate copper wires or heavy-duty cables, this pay-off rack adapts seamlessly. Its spring tension gun ensures smooth payout without tangling, while the adjustable guide wheels accommodate irregular wire thicknesses—perfect for manufacturing, automotive, or electrical assembly lines.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Adjustable Range0.5–6mm+50% (0.5–8mm)+100% (0.5–10mm)*
Load Capacity30 kg40 kg50 kg
Corrosion ResistanceStandard+30% (marine-grade coating)+50% (dual-layer plating)

Supplier's note

  1. Three Technical Breakthroughs:

    • Chrome-plated metal body: Reduces wear by 40% compared to uncoated alternatives, extending lifespan in corrosive environments.
    • Spring tension gun: Achieves ±2% tension accuracy, outperforming traditional models by 20%.
    • EPR dual-certification: Streamlines compliance for EU-based manufacturers.
  2. Optimal Version Selection:

    • Base Model: Ideal for small workshops handling wires up to 6mm (e.g., electronics assembly).
    • Advanced Model: Suitable for medium-scale production requiring corrosion resistance (e.g., marine cable manufacturing).
    • Pro Model: Best for heavy industrial use cases, such as automotive wiring, where extreme durability and wide diameter adaptability are critical.

With the Pro Model’s dual-layer plating, you can operate in harsh chemical environments without compromising structural integrity. Pair its 10mm adjustability with the spring tension gun to automate precision payout in high-volume settings. For eco-conscious users, all models meet EU EPR standards, simplifying waste management compliance.

Note: Adjusted ranges and performance metrics are illustrative and based on typical industry benchmarks.

Frequently asked questions

  • Which tension control pay-off rack model suits varying wire diameters in cable manufacturing?

  • How do I maintain the plastic guide wheels on a tension control pay-off rack?

  • Is this pay-off rack EPR-certified for use in Germany and France?

  • Can the tension gun be adjusted for thin wires in delicate applications?

  • What materials make this pay-off rack suitable for industrial environments?

  • Does the pay-off rack support customization for specific wire sizes?

  • How does the tension control system prevent wire damage during payout?

  • What industries is this tension control pay-off rack best suited for?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionHigh-corrosion environmentsIndustry: Mild Steel (ASTM A36)
Base: Chrome-plated Steel (ASTM A53)
Advanced: Stainless Steel 304 (ASTM A240) ▲ (Offers 5x lifespan)
Advanced resists corrosion in marine/chemical settings.Base may corrode over time without maintenance.
Adjustability RangeSecuring varying-sized cablesIndustry: 0-10cm (ISO 1234)
Base: 0-15cm
Advanced: 0-20cm ▲ (Accommodates oversized materials)
Advanced handles large cables or irregular shapes.Standard limits flexibility for non-uniform materials.
Load CapacityHeavy industrial assembly linesIndustry: 50kg (EN 1288)
Base: 60kg
Advanced: 80kg ▲▲ (Supports heavy-duty applications)
Advanced withstands high-force applications like heavy cable bundling.Standard may buckle under extreme loads.
CertificationsEU-regulated facilitiesIndustry: CE (EN 1000)
Base: CE + EPR Germany
Advanced: CE + EPR Germany/France + RoHS ▲ (Full EU compliance)
Advanced meets all EU environmental and safety mandates.Base lacks France EPR certification for cross-border use.
Corrosion ResistanceOutdoor/chemical exposure areasIndustry: 100h neutral salt spray (ASTM B117)
Base: 200h
Advanced: 300h ▲ (Outperforms by 200%)
Advanced maintains integrity in harsh outdoor or chemical plants.Base may degrade faster in prolonged exposure.
Ease of UseQuick adjustments on assembly linesIndustry: 5N tightening force (ISO 5010)
Base: 4N
Advanced: 3N ▲ (Reduces fatigue)
Advanced requires minimal effort for repetitive adjustments.Standard demands more physical strain for frequent use.

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