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  • Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality
  • Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality
  • Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality
  • Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality
  • Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality
  • Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality
Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality

Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality

  • 10 - 49 Kilograms
    $30
  • 50 - 99 Kilograms
    $22
  • 100 - 499 Kilograms
    $15
  • >= 500 Kilograms
    $12

Customization:

Customized logo(Min.Order: 500 pieces)
Customized packaging(Min.Order: 500 pieces)

Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Heating Elements: Designed for efficient heat generation in appliances and systems, leveraging FeCrAl alloy's high-temperature resistance and durability.
  • Cable Applications: Functions as a robust, bare, flat-wire conductor in electrical systems requiring thermal stability and resistance to oxidation.

Key features

  • 1. Material Technology

  • With FeCrAl and Nichrome alloy construction, ensure resistance to extreme temperatures (up to 1260°C), outperforming standard heating wires by 30% in durability*.

  • 2. Interactive Design

  • With a flat, bare design, easily integrate into heating systems and unwind for precise placement, streamlining installation compared to coiled wires*.

  • 3. Performance Parameters

  • With PTC (Positive Temperature Coefficient) technology, automatically adjust resistance to prevent overheating, offering 2x safer operation than non-PTC heating elements*.

  • 4. Scenario Solutions

  • Designed for heating elements in appliances like space heaters, providing reliable performance in both home and commercial settings, adapting to diverse temperature demands*.

  • 5. Certification Standards

  • Complies with RoHS standards, ensuring environmental safety and regulatory compliance, unlike non-certified wires*.

Product details

Heating element Wire Resistance Wire FeCrAl Alloy Wire With Superior Quality

The FeCrAl Alloy Heating Element Wire is a high-performance resistance wire designed for precise temperature control in heating applications. Crafted from premium materials like FeCrAl, Nichrome, and Nickel, this bare, flat-profile wire offers superior durability and efficiency. RoHS-certified and available in solid-core configurations, it meets stringent environmental and safety standards while delivering reliable performance in industrial and consumer-grade systems.

Technical specifications

FeatureSpecificationApplication Scenario
Material CompositionFeCrAl alloy, Nichrome, NickelHigh-temperature heating elements, industrial appliances
Conductor TypeSolid coreStructural stability in rigid installations
ShapeFlat profileEven heat distribution in surfaces (e.g., electric heaters)
CertificationRoHS compliantElectronics and consumer products requiring environmental compliance
Temperature SensitivityPTC (Positive Temperature Coefficient)Automatic overheating protection in safety switches and temperature-regulated systems

Customization guide

Adjustable parameters include:

  • Resistance Value: Tailored to control heating rates (e.g., lower resistance for rapid heating in industrial ovens).
  • Wire Gauge: Custom thickness for power requirements (e.g., thicker gauges for high-current applications).
  • Material Mix: Optimize alloy composition (FeCrAl vs. Nichrome) based on temperature thresholds and corrosion resistance needs.

Get inspired

Leverage the PTC property to design self-regulating heating systems. For instance, in automotive components, the wire’s automatic resistance increase prevents overheating, enhancing safety and longevity.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Temperature Tolerance800°C1000°C1200°C*
Resistance Stability±5%±3%±1% (lab-grade precision)
Material CompositionStandard FeCrAlNichrome-enhancedPTC-composite alloy**

Supplier's note

  1. Key Breakthroughs:

    • PTC Composite Alloy (Pro Model): Triple the industry-standard temperature sensitivity for self-regulating safety in high-risk environments.
    • RoHS Compliance: Enables integration into global electronics supply chains without regulatory hurdles.
    • ±1% Resistance Stability (Pro): Ensures precision in medical and aerospace applications requiring minimal variance.
  2. Version Selection Guide:

    • Base Model: Ideal for residential heating systems (e.g., toasters) where cost-efficiency is prioritized.
    • Advanced Model: Suitable for industrial furnaces or HVAC systems needing higher thermal endurance.
    • Pro Model: Best for aerospace or lab equipment requiring extreme precision and safety (e.g., autoclaves with PTC-based auto-shutoff).

With the PTC-composite alloy, you can eliminate external thermostats, reducing system complexity. The Pro Model’s 20% faster heat-up time compared to traditional wires makes it a game-changer for rapid-heat applications.

*Denotes PTC-enhanced alloy for self-regulating properties.
**Certified for use in UL 728-compliant systems.

Frequently asked questions

  • Which PTC heating wire is best suited for industrial heating systems?

  • How does FeCrAl alloy compare to Nichrome in heating applications?

  • What maintenance steps are required to preserve PTC heating wires?

  • Can PTC heating wires be customized for specific resistance values?

  • Is this PTC wire RoHS-certified for safety compliance?

  • How does the PTC wire prevent overheating in heating elements?

  • What applications are suitable for flat bare FeCrAl alloy wires?

  • What installation best practices are recommended for PTC heating elements?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionIndustrial heating systemsFeCrAl alloy (ASTM A944 compliant) ▲
Nichrome (ASTM B247 certified)
High corrosion resistance; retains strength at extreme temperaturesCostlier than standard alloys like copper or aluminum
Temperature ResistanceHigh-temperature furnacesUp to 1,200°C (▲ Advanced version exceeds industry standard by 200°C)Operates in extreme environments (e.g., steel manufacturing)Requires protective coatings for prolonged exposure
Safety ComplianceConsumer appliancesRoHS certified (EU Directive 2011/65/EU compliant)Meets global environmental regulations; reduces hazardous wasteLimited material flexibility due to compliance requirements
ConductivitySpace heaters1.1 ohms/m (IEC 60207 verified)Efficient heat generation with minimal energy lossHigher power requirements for optimal performance
Shape/DesignAutomotive heating systemsFlat profile (ISO 3801 compliant) ▲
Thin gauge (0.5mm thickness)
Easy installation in tight spaces; reduces bulk in compact devicesLess flexible than round wires; prone to bending damage
Application SuitabilityIndustrial boilersBare, solid conductor (ASTM B247 compliant)Direct heat transfer for rapid temperature controlRequires external insulation for safety in exposed environments

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