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  • High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line
  • High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line
  • High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line
  • High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line
  • High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line
  • High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line
High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line

High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line

  • 1 - 1 Sets
    $33,500
  • 2 - 9 Sets
    $33,000
  • >= 10 Sets
    $30,000

Customization:

Customized logo（Min.Order: 1 pieces）
Customized packaging（Min.Order: 1 pieces）
Graphic customization（Min.Order: 1 pieces）
View product details

High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Capacity Nonwoven Production: Automates the entire process of manufacturing soft thermal bonding wadding rolls using polyester fibers, from raw material feeding to final cutting and rolling.
  • Multi-Stage Processing: Integrates key components like opening, carding, cross lapping, thermal bonding, and calendering to ensure uniformity, durability, and consistent quality in nonwoven fabrics.

Key features

  • 1. Advanced Thermal Bonding Technology

    • With soft thermal bonding technology, produce high-quality wadding rolls with superior durability and flexibility. This process ensures consistent fiber adhesion, resulting in a 20% softer texture compared to traditional needle-punched methods*.

  • 2. Fully Automated Touchscreen Control System

    • With an integrated touchscreen interface, adjust production parameters and monitor machine performance in real-time. This eliminates manual intervention, reducing operational errors by up to 30% versus conventional manual models*.

  • 3. High-Volume Production Capacity

    • With a robust electric oven and calendering machine, achieve output speeds of up to 150 meters per hour. This enables 50% faster production cycles than standard nonwoven lines*, ideal for commercial-scale operations.

  • 4. Customizable Scenario Adaptability

    • With modular design and adjustable calendering pressure, tailor fabric thickness and texture for diverse applications—from home insulation to apparel padding. This flexibility accommodates 3x more use cases than single-purpose machines*.

  • 5. Energy-Efficient & Eco-Conscious Design

    • With an optimized electric oven and low-energy consumption components, reduce operational costs by 25% compared to gas-powered alternatives*. The system aligns with eco-friendly manufacturing standards, subject to regional compliance verification.

Product details

High Capacity Soft Thermal Bonding Wadding Rolls Machine Nonwoven Machinery Soft Polyester Fiber Wadding Production Line

The High Capacity Soft Thermal Bonding Wadding Rolls Machine is a fully automated nonwoven production line designed for manufacturing soft polyester fiber wadding. It combines advanced thermal bonding technology with precise process control to deliver consistent, high-quality materials for apparel, bedding, and industrial applications.

Technical specifications

FeatureSpecificationApplication Scenario
Automatic GradeFully AutomaticHigh-volume production requiring minimal labor
Voltage Requirement380V (Standard Industrial)Global compatibility for industrial facilities
Material OutputSoft Thermal Bonded Polyester WaddingApparel insulation, packaging, and home textiles
Energy Efficiency20% lower consumption vs. traditional linesSustainable manufacturing practices
Warranty1 Year Comprehensive CoveragePeace of mind for operational reliability
Production Capacity500 kg/h (Base Model)Large-scale industrial production needs

Customization guide

Adjustable parameters such as fiber composition ratio, oven temperature, and calendering pressure allow customization of fabric thickness (0.5–3mm) and density to meet specific application requirements like thermal insulation or lightweight padding.

Get inspired

Optimize your production with our High Capacity Soft Thermal Bonding Wadding Rolls Machine. Designed for efficiency and versatility, this nonwoven production line delivers consistent quality wadding materials ideal for apparel, home textiles, and industrial applications. With advanced automation and customizable parameters, you can produce fabrics tailored to meet diverse market demands.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Production Capacity500 kg/h+15% (575 kg/h)+30% (650 kg/h)*
Energy EfficiencyStandard20% Improvement30% Improvement
Automation LevelFully AutomaticAI-Driven MonitoringFull AI Optimization
Material Thickness Range0.5–2mm+0.5mm (0.5–2.5mm)+1mm (0.5–3mm)

Supplier's note

  1. Technical Breakthroughs:

    • Full Automation: Reduces labor costs by 40% compared to semi-automatic lines.
    • Thermal Bonding Technology: Achieves 30% higher tensile strength than traditional methods.
    • Modular Design: Allows 20% faster line adjustments for different product specifications.

  2. Optimal Version Selection:

    • Base Model: Ideal for small-to-medium manufacturers needing cost-effective entry into wadding production.
    • Advanced Model: Best for mid-scale producers requiring expanded material thickness (up to 2.5mm) for home textiles.
    • Pro Model: Suited for large industrial users demanding maximum output (650 kg/h) and AI-driven quality consistency.

*Pro Model’s 30% higher capacity outperforms industry benchmarks by 15%, enabling faster turnaround for bulk orders.

Frequently asked questions

  • Which High Capacity Soft Thermal Bonding Wadding Machine suits large-scale textile production?

  • How to maintain the feeding box in nonwoven wadding machinery?

  • Polyester fiber vs. cotton wadding: Which is better for thermal insulation?

  • Can the Soft Thermal Bonding Wadding Production Line customize fabric thickness?

  • Is the electric oven in nonwoven machinery FDA-approved for medical-grade fabrics?

  • What voltage requirements does the High Capacity Wadding Machine have for industrial use?

  • How eco-friendly is the Soft Polyester Fiber Wadding Production Line?

  • Does the nonwoven machinery offer warranty coverage for critical components like the calendering machine?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Automation LevelHigh-volume production environmentsIndustry: Semi-Automatic (Manual oversight required)
Our Base: Fully Automatic (95% automated, ISO 13849 compliant)
Our Advanced: AI-Driven Automation (▲▲▲) (99% autonomous, reduces labor costs by 40%)		Higher throughput, consistent quality, reduced labor costs.
Advanced versions enable predictive maintenance.		Higher upfront cost for advanced systems; requires skilled technicians for setup.
Voltage CompatibilityIndustrial facilities with standard gridsIndustry: 220V (Common in small-scale facilities)
Our Base: 380V (IEC 60947 compliant)
Our Advanced: 380V + 480V (▲) (Global voltage compatibility)		Base meets most industrial standards; Advanced supports global deployment.Base may need voltage conversion in some regions; Advanced adds cost.
Warranty PeriodLong-term reliability-focused businessesIndustry: 6 months (Basic coverage)
Our Base: 1 year (Parts + labor)
Our Advanced: 2 years (▲) (Priority support, extended coverage)		Longer warranties reduce long-term costs; Advanced offers peace of mind.Extended warranties may increase upfront cost.
Production CapacityMass production for large-scale ordersIndustry: 500 kg/hour (Mid-sized facilities)
Our Base: 800 kg/hour (▲) (ISO 9001 certified)
Our Advanced: 1200 kg/hour (▲▲▲) (Optimized for high-volume demands)		Base meets most demands; Advanced excels in large-scale operations.Advanced requires larger facilities and higher power.
Material Quality (GSM)Premium product manufacturingIndustry: 200 GSM (Basic applications)
Our Base: 285 GSM (▲) (ISO 3801 verified for medium-weight use)
Our Advanced: 400 GSM (▲▲) (Industrial-grade durability)		Base offers balanced performance; Advanced ensures superior strength.Higher GSM increases material costs.
Energy EfficiencyEco-conscious manufacturersIndustry: 1200 kWh/ton (Traditional systems)
Our Base: 1020 kWh/ton (▲) (15% efficiency gain)
Our Advanced: 900 kWh/ton (▲▲▲) (25% reduction via smart energy management)		Significant energy cost savings; Advanced reduces environmental footprint.Advanced systems may have higher initial energy system costs.

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