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  • High Current Battery Connectors 100A DC Power Connector for Lithium System
  • High Current Battery Connectors 100A DC Power Connector for Lithium System
  • High Current Battery Connectors 100A DC Power Connector for Lithium System
  • High Current Battery Connectors 100A DC Power Connector for Lithium System
  • High Current Battery Connectors 100A DC Power Connector for Lithium System
  • High Current Battery Connectors 100A DC Power Connector for Lithium System
High Current Battery Connectors 100A DC Power Connector for Lithium System
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High Current Battery Connectors 100A DC Power Connector for Lithium System

$3.99-$16.89/ Piece|1 Piece/Pieces(Min. Order)

Customization:

Customized logo(Min.Order: 500 pieces)
Customized packaging(Min.Order: 500 pieces)
Graphic customization(Min.Order: 500 pieces)

High Current Battery Connectors 100A DC Power Connector for Lithium System

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High Current Handling: Designed to support up to 120A DC current and accommodate 25mm² conductors, enabling reliable power distribution in high-demand applications like lithium battery systems.
  • Secure Connection: Features a screw termination and locking mechanism to ensure stable, tamper-proof connections in dynamic or vibration-prone environments.

Key features

  • 1. Corrosion-Resistant Brass/Copper Contacts

  • Material Technology

  • 2. Secure Screw Locking Mechanism

  • Interactive Design

  • 3. High Current & Conductor Compatibility

  • Performance Parameters

  • 4. Modular Design for Flexible Installation

  • Scenario Solutions

  • 5. Enhanced Safety & Visibility

  • Scenario Solutions

Product details

High Current Battery Connectors 100A DC Power Connector for Lithium System

The High Current Battery Connectors 100A DC Power Connector for Lithium System is engineered for high-performance applications requiring reliable, secure, and durable electrical connections. Designed for energy storage systems, power distribution, and lithium battery setups, these connectors combine robust construction with safety features like a bright orange color for visibility and a screw-locking mechanism for secure, tamper-resistant connections.

Technical specifications

FeatureSpecificationBenefit
MaterialNylon (plastic) + Brass/CopperDurable insulation and excellent conductivity
Current Rating120A DCHandles high-power loads in industrial systems
Conductor Size25mm²Supports large cross-sectional conductors
Connector TypeScrew TerminationSecure, tamper-proof connection
Pins1P (Positive)Simplified yet reliable single-pole design
Mechanical StabilityHighWithstands vibration and physical stress in harsh environments
ColorOrangeHigh visibility for safety and identification
Locking MechanismScrew/Snap-FitPrevents accidental disconnection

Customization guide

Adjustable parameters include:

  • Current Rating: Customize up to 150A for specialized high-power applications.
  • Conductor Size: Modify to 20–30mm² to match specific cable requirements.
  • Color/Finish: Choose alternative colors or coatings for environment-specific needs (e.g., UV-resistant coatings for outdoor use).

Get inspired

With a 120A rating and robust design, these connectors are ideal for powering electric vehicles, industrial machinery, or large-scale energy storage systems. Their modular mounting flange and screw termination ensure easy integration into existing setups, while the orange color enhances safety in complex environments.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Current Rating100A DC120A DC150A DC
Conductor Size20mm²25mm²30mm²
Mechanical StabilityHighHigherPremium
Locking MechanismScrewScrew + Snap-FitAdvanced Tamper-Proof

Supplier's note

  1. Key Technical Breakthroughs:

    • 120A Current Rating: Enables safe handling of high-power lithium systems, exceeding industry standards for DC connectors.
    • 25mm² Conductor Support: Accommodates larger cables, reducing resistance and heat buildup in heavy-duty applications.
    • Screw-Lock Design: Combines mechanical stability with a 20% stronger grip compared to traditional snap-fit connectors.
  2. Optimal Version Selection:

    • Base Model: Ideal for standard industrial or automotive systems requiring up to 100A.
    • Advanced Model: Best for energy storage systems or machinery needing 120A and enhanced safety (e.g., electric vehicle charging stations).
    • Pro Model: Tailored for extreme environments (e.g., mining, offshore equipment) where 150A capacity and tamper-proof locking are critical.

With the Pro version’s triple-insulated brass contacts, you can ensure zero corrosion in marine applications. Pair its 150A rating with the 30mm² conductor support to deliver uninterrupted power to heavy machinery. The Advanced Model’s snap-fit feature simplifies installation in solar energy setups while maintaining safety. Choose wisely based on your system’s current demands and environmental challenges.

Frequently asked questions

  • Which High Current Battery Connectors are best for 100A DC lithium systems?

  • How to clean and maintain High Current DC Power Connectors?

  • Brass vs Copper Contacts: Which is better for High Current Connectors?

  • Can these 120A Battery Connectors be customized for panel mounting?

  • Are High Current DC Connectors UL-certified for energy storage systems?

  • Are these connectors suitable for electric vehicle battery systems?

  • How to install screw-type terminals on High Current Power Connectors?

  • Do orange-colored connectors improve safety in industrial settings?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
High-Power Battery ConnectorsEnergy storage systems, EVs, industrial machineryCurrent Rating: 100A (Industry) ▲ 120A (Base) ▲ 150A (Advanced) (IEC 60909)
Mechanical Stability: 40N (Industry) ▲ 50N (Base) ▲ 60N (Advanced) (ASTM D638)
▲20% higher capacity (Base) ▲25% (Advanced) than industry standards
Robust design (withstands 60N force)
Heavier, higher cost compared to standard connectors
Standard Industrial ConnectorsGeneral industrial equipment, lighting systemsCurrent Rating: 50A (IEC 60309)
Mechanical Stability: 40N (ASTM D638)
Cost-effective, lightweight (30g)
Universal compatibility (IEC 60309)
Limited to lower power needs (≤50A)
Vulnerable to high-vibration environments
Automotive ConnectorsAutomotive systems, EV chargingCurrent Rating: 100A (SAE J1128)
Vibration Resistance: 10G (ISO 16750-3)
Vibration-resistant (10G tolerance)
Compact design (25mm diameter)
Not suitable for extreme temperatures (-40°C to +85°C only)
Lower corrosion resistance
Marine ConnectorsMarine equipment, offshore systemsCurrent Rating: 80A (IEC 60092)
Corrosion Resistance: 1000hrs salt spray (ASTM B117)
Waterproof (IP67)
Corrosion-resistant (marine-grade materials)
Bulky design increases installation space requirements
Higher cost (+30%)
Solar Power ConnectorsSolar panels, renewable systemsCurrent Rating: 60A (IEC 61215)
UV Resistance: 1000hrs (ASTM G154)
Weather-resistant (UV-resistant coating)
Outdoor durability (IP65)
Lower current capacity limits high-power setups
Not vibration-tolerant
Low-Power Battery ConnectorsConsumer electronics, small devicesCurrent Rating: 20A (IEC 60884)
Weight: 50g (ISO 14536)
Affordable (<$5/unit)
Compact (fits handheld devices)
Not suitable for high-power applications (≤20A)
Risk of overheating at peak loads

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