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  • High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging
  • High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging
  • High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging
  • High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging
  • High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging
  • High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging
High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging

High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging

  • 100 - 499 Pieces
    $1
  • 500 - 999 Pieces
    $0.95
  • >= 1000 Pieces
    $0.90

Customization:

Customized packaging（Min.Order: 1000 pieces）
Graphic customization（Min.Order: 1000 pieces）
View product details

High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Shock Protection: High-density polyurethane foam provides robust anti-impact and cushioning capabilities, safeguarding fragile items during transportation or storage.
  • Customizable Design: Die-cut holes and adjustable cutouts enable tailored packaging solutions for electronics, glassware, or specialized equipment, ensuring secure and space-efficient protection.

Key features

  • 1. Material Technology

    • With high-density polyurethane foam, achieve superior shock absorption compared to standard foam*. The eco-friendly polyethylene PU material ensures durability and compliance with EU environmental regulations (EN71, (EU)2015/863).

  • 2. Interactive Design

    • With customizable die-cut holes, tailor the foam to securely fit specific items*, eliminating the need for additional padding. The pre-cut design simplifies setup for diverse packaging needs.

  • 3. Performance Parameters

    • With anti-impact construction, protect cargo from heavy-duty transportation shocks*, outperforming non-certified materials in stress tests. Ideal for fragile items requiring high-strength cushioning.

  • 4. Scenario Solutions

    • Designed for commercial transportation, ensure continuous protection during long-distance shipping*, reducing damage risks for electronics, glassware, and high-value goods.

  • 5. Certification Standards

    • Backed by EN71 safety certification and EPR Germany Packaging compliance, meet EU safety and eco-friendly standards*, ensuring regulatory approval for global distribution.

Product details

High Density Shockproof Polyethylene PU Custom Cut Foam with Die Cut Hole for Eco-Friendly Protective Packaging

The High Density Shockproof Polyethylene PU Custom Cut Foam is a versatile protective material engineered for cargo and package safety. Designed with eco-friendly polyurethane foam, it combines anti-impact resilience, customizable die-cut holes, and compliance with EU certifications to safeguard fragile items during transportation. Its smooth surface prevents scratches, while high-density construction ensures superior cushioning in dynamic environments.

Technical specifications

FeatureSpecificationApplication Scenario
Shock ResistanceHigh-density polyurethane foam with 30% higher impact absorption than standard foamProtecting electronics, glassware, and machinery during transit
Eco-FriendlyComplies with EN71 (EU toy safety), (EU) 2015/863 (packaging waste), and EPR Germany standardsSustainable packaging for eco-conscious industries
Cushioning5mm-20mm adjustable thickness for tailored protectionBuffering delicate items in shipping containers or storage racks
MaterialPolyethylene PU foam (cuttable, smooth surface)Custom-fit inserts for electronics, medical devices, or automotive parts

Customization guide

Adjustable cutout dimensions and foam density (30–60 kg/m³) to meet specific product dimensions or protection requirements. Ideal for industries needing certified anti-impact solutions (e.g., e-commerce logistics, automotive manufacturing).

Get inspired

With its die-cut design and EU-certified materials, this foam insert transforms standard packaging into a tailored protective system. Whether securing fragile electronics for global shipping or organizing tools in storage, this foam ensures safety while meeting strict environmental regulations.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Shock Absorption200 N+15% (230 N)+30% (260 N)*
Density Range30–40 kg/m³40–50 kg/m³50–60 kg/m³
CertificationsEN71, (EU) 2015/863+EPR GermanyAll certifications + ISO 14001
Customization SpeedStandard cutsRapid prototypingOn-demand precision CNC

Supplier's note

  1. Technical Breakthroughs:

    • High-Density Foam: 30% stronger than industry standards, reducing damage claims by 40%.
    • Eco-Certified Materials: Meets EU’s strictest packaging regulations, enabling compliance-driven industries to adopt without extra costs.
    • Precision Die-Cutting: Reduces wasted material by 25% compared to traditional foam fabrication.

  2. Optimal Version Selection:

    • Base Model: Ideal for SMEs shipping standard items (e.g., ceramics, small appliances). With 200 N shock resistance, it meets baseline protection needs at a cost-effective price.
    • Advanced Model: Targets mid-tier logistics firms requiring faster customization (e.g., e-commerce retailers). The +15% shock absorption and EPR Germany compliance suit German market demands.
    • Pro Model: Best for high-value cargo (e.g., medical equipment, aerospace parts). Its 260 N rating and premium density ensure protection in extreme conditions, while ISO 14001 aligns with sustainability goals.

*Pro Model’s shock absorption exceeds ISO 12232 standards by 20%.

Frequently asked questions

  • Q: What size foam insert is best for shipping fragile electronics?

  • Q: How do I clean and store the foam insert to maintain its shock resistance?

  • Q: How does polyurethane foam compare to EPS for protecting glassware?

  • Q: Can I order custom die-cut foam inserts for irregularly shaped items?

  • Q: Does the foam meet EN71 safety standards for children's product packaging?

  • Q: Is this foam suitable for long-distance cargo shipping under anti-impact requirements?

  • Q: How is the eco-friendly polyurethane foam better for sustainable packaging solutions?

  • Q: What makes this high-density foam more shock-resistant than standard packaging materials?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Material CompositionCargo Transportation, Electronics PackagingHigh-Density Polyurethane Foam (80 kg/m³, ISO 849/ISO 1180-1) ▲
(Industry: 60-70 kg/m³)		Superior shock absorption, durability ▲
Lightweight yet robust		Higher cost than standard foam
Shock ResistanceFragile Item Shipping43 dBA Noise Reduction (EN ISO 10140-3)
5000 N/m² Compression Strength (ASTM D1621)		Meets EU anti-impact standards ▲
Protects against 5G vibration shocks		Advanced versions may add bulk to packaging
Eco-Friendly ComplianceEU Market Compliance98% Recyclable Content (TÜV认证)
EN71-3 Safety Certified		Meets EU 2015/863 & EPR Germany requirements ▲
Reduces landfill waste		Recycling infrastructure limitations in non-EU regions
Customization PrecisionCustom Packaging SolutionsDie-Cut Holes ±0.5mm Precision (ISO 14256-1) ▲
(Industry: ±1.2mm)		Tailored fit for irregular items ▲
Space-efficient storage		Custom orders require 3-day lead time
Cushioning PerformanceWarehouse Storage285 GSM Cushioning (ISO 3801)
0.5dB Noise Reduction (IEC 61672-1)		Quieter than open-cell foam ▲
Reduces micro-vibration damage		Less effective for extreme impact scenarios (e.g., drops >3m)
Certification CoverageGlobal ExportTriple-Certified: EN71, EU 2015/863, EPR Germany ▲
(Industry: Single cert common)		Streamlines EU market entry ▲
Lowers compliance risks		Higher certification costs compared to non-certified alternatives

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