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High Frequency Billet Forging Induction Heating Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Induction Heating: Utilizes electromagnetic induction to rapidly heat and melt metals via a copper coil, enabling efficient forging, hardening, or annealing processes.
  • Precision Temperature Control: Equipped with a metallic control panel for adjustable temperature, power, and frequency settings, ensuring accurate heat management for diverse metalworking tasks.

Key features

  • 1. Corrosion-Resistant Metallic Construction

  • With a durable steel/aluminum casing and high-conductivity copper heating coil, you can ensure long-lasting performance and efficient heat transfer in industrial environments*.

  • 2. Advanced Adjustable Control Panel

  • With an intuitive control panel featuring multi-program presets and real-time temperature/power adjustments, you can customize heating parameters for precise metal forging or hardening tasks*.

  • 3. High-Frequency Induction Technology

  • With high-frequency induction heating capability, you can achieve rapid temperature rises (up to 20% faster than traditional methods) for efficient billet forging or metalworking*.

  • 4. Portable Industrial Design

  • With a reinforced handle and compact build, you can easily relocate the device across workshop locations for flexible, on-site metal heating operations*.

  • 5. Safety-Compliant Operation

  • With built-in overheat protection and adherence to industrial safety standards, you can ensure secure and reliable performance in demanding commercial settings*.

Product details

High Frequency Billet Forging Induction Heating Machine

The High Frequency Billet Forging Induction Heating Machine combines robust design and precise engineering to deliver efficient metal heating for industrial forging, hardening, and melting. Built with a durable metallic casing and advanced induction technology, it offers adjustable power, frequency, and temperature controls for versatile applications.

Technical specifications

FeatureSpecificationApplication Scenario
Power SourceWater-cooled, Electric (380V)Ensures stable operation under high-frequency loads
Material CompatibilitySteel, Aluminum, Copper, and Alloy MetalsIdeal for diverse metalworking tasks like forging and annealing
Casing MaterialReinforced Steel/Aluminum AlloyWithstands harsh environments and heat exposure
Temperature ControlAdjustable (50°C–1200°C)Precision heating for critical processes like metal hardening
Frequency Range10–100 kHz (adjustable)Customizable for different metal thicknesses and alloys
Safety FeaturesOverheat Protection, Emergency StopPrevents damage and ensures operator safety

Customization guide

Adjustable parameters like power output, frequency, and temperature allow customization to meet specific needs:

  • Power Output: Tailor heating intensity for small billets or large forgings.
  • Frequency Range: Optimize for thin sheets (high frequency) or thick metals (low frequency).
  • Temperature Settings: Ensure precise control for delicate processes like annealing.

Get inspired

With its portable design and modular controls, this machine empowers workshops to streamline metalworking. For instance, its medium-frequency settings enable rapid heating of steel billets for forging, while low-frequency modes ensure uniform heat distribution for thick aluminum components.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Power Output50 kW+15% (57.5 kW)*+30% (65 kW)*
Frequency Range10–60 kHz10–80 kHz10–100 kHz
Cooling EfficiencyStandard Water-Cooled20% Faster Cooling**30% Faster Cooling**
Temperature Precision±10°C±5°C±2°C

Supplier's note

  1. Technical Breakthroughs:

    • Triple-Phase Cooling System: The Pro Model’s advanced cooling reduces downtime by 30% compared to industry standards.
    • Adaptive Frequency Tuning: The Advanced Model’s expanded frequency range (up to 80 kHz) enables precise heating for complex alloy structures.
    • Real-Time Thermal Imaging: Pro Model integrates a heat distribution monitor, reducing defects by 40% in high-volume production.
  2. Version Selection Guide:

    • Base Model: Best for small workshops needing reliable heating for standard billets (e.g., forging nails or bolts).
    • Advanced Model: Ideal for mid-scale manufacturers requiring faster cycles and broader material compatibility (e.g., automotive parts).
    • Pro Model: Designed for heavy industrial use, offering unmatched power and precision for large forgings (e.g., turbine blades or engine components).

*Comparative performance vs. industry benchmarks. **Cooling efficiency gains over traditional models.

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Induction Heating MachinesBillet forging, metal hardeningWater-cooled & electric (IEC 60947), 380V powerAdvanced: ±1°C precision (ISO 17025) vs Base ±2°CHigh efficiency, portable design (EN 50126)
Resistance HeatingSmall workshops, light heatingMax 800°C (ASTM E228), manual controlLow cost, simple operationSlower heating, lower efficiency
Gas-Fired HeatersOutdoor, large-scale operations1200°C+ (ISO 9807), propane/natural gas poweredHigh capacity, portableEmissions, fuel dependency
Electric Arc FurnacesSteel production, smelting1600°C+ (ISO 9807), industrial-grade constructionMassive output, ultra-high tempsExpensive, skilled operation required
Plasma Heating SystemsPrecision metalworking±0.5°C precision (ISO 17025), non-contact heatingUltra-precise, clean processVery high cost, niche applications
Microwave Heating SystemsRapid drying, non-metal heatingUniform heating (IEC 60335), energy-efficientFast, eco-friendlyLimited material compatibility

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