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  • High Frequency Pulse Power Transformer for Welding Machine
  • High Frequency Pulse Power Transformer for Welding Machine
  • High Frequency Pulse Power Transformer for Welding Machine
  • High Frequency Pulse Power Transformer for Welding Machine
  • High Frequency Pulse Power Transformer for Welding Machine
  • High Frequency Pulse Power Transformer for Welding Machine
High Frequency Pulse Power Transformer for Welding Machine

High Frequency Pulse Power Transformer for Welding Machine

  • 5 - 99 Pieces
    $14.90
  • >= 100 Pieces
    $13.54

Customization:

Customized logo（Min.Order: 1000 pieces）
Customized packaging（Min.Order: 1000 pieces）
Graphic customization（Min.Order: 1000 pieces）
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High Frequency Pulse Power Transformer for Welding Machine

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Frequency Pulse Power Conversion: Designed to handle high-current, high-voltage applications in welding machines, enabling efficient energy storage and conversion for precise pulse welding operations.
  • Toroidal Coil Structure: The doughnut-shaped core minimizes magnetic field leakage and electromagnetic interference (EMI), while maximizing inductance per unit volume for compact, high-performance operation.

Key features

  • 1. Advanced Material Technology

    • With a high-permeability ferrite/powdered iron core and copper windings with protective insulation, ensure efficient energy transfer and durability in high-power welding applications.

  • 2. Toroidal Design Innovation

    • With a doughnut-shaped toroidal structure, reduce magnetic field leakage and electromagnetic interference (EMI), enabling compact design and better heat dissipation.

  • 3. High-Frequency Performance

    • With optimized high-frequency characteristics (up to [X] kHz), handle rapid power fluctuations in welding machines while maintaining stable output.

  • 4. Customizable Precision Solutions

    • With adjustable core materials and winding turns, tailor inductance values to match specific welding machine requirements for precise energy control.

  • 5. Industrial-Grade Reliability

    • With robust construction and high-current/voltage tolerance, ensure reliable operation in harsh industrial environments.

Product details

High Frequency Pulse Power Transformer for Welding Machine

The High Frequency Pulse Power Transformer for Welding Machine is engineered for high-performance applications requiring precise energy transfer and efficiency. Its toroidal coil structure and high-permeability core deliver superior inductance, minimal EMI, and robust thermal management, making it ideal for demanding welding environments.

Technical specifications

FeatureSpecificationApplication Scenario
Core MaterialFerrite/powdered iron (high-permeability)High-frequency welding and power systems
Coil StructureToroidal (doughnut-shaped)Compact design for space-constrained setups
Frequency Range100–150 kHzHigh-frequency pulse welding operations
Wire InsulationSilicone/nylon-coated copperWithstands high temperatures and stress
EMI Reduction20–30 dB attenuationSensitive electronic systems
Current Rating200–500 AHeavy-duty welding machinery

Customization guide

Adjustable coil turns and core material to meet specific inductance requirements for high-power welding applications.

Get inspired

With its toroidal design and high-permeability core, this transformer optimizes energy efficiency and minimizes electromagnetic interference. Ideal for compact welding systems needing reliable power delivery under extreme conditions.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Inductance10 mH+15% (11.5 mH)+30% (13 mH)*
Power Handling5 kW6 kW (+20%)7.5 kW (+50%)
Frequency100 kHz120 kHz (+20%)150 kHz (+50%)
Thermal Rating105°C125°C150°C
EMI Reduction20 dB25 dB30 dB

Supplier's note

  1. Technical Breakthroughs:

    • Toroidal Design: Achieves 30% higher inductance per volume than cylindrical designs, enabling compact welding systems.
    • High-Permeability Core: Reduces energy loss by 25% compared to standard ferrite cores.
    • Enhanced EMI Shielding: 30 dB attenuation in the Pro Model eliminates interference in precision electronics.

  2. Version Selection Guide:

    • Base Model: Suitable for standard welding applications (e.g., small workshops) with moderate power needs.
    • Advanced Model: Ideal for industrial settings requiring 20% higher power output and improved thermal stability.
    • Pro Model: Designed for extreme environments (e.g., high-voltage arc welding) where tripled EMI shielding and 150°C thermal tolerance are critical.

With the Pro version’s 150 kHz frequency capability, you can achieve 50% faster pulse response than traditional transformers, ensuring precise weld quality. Its 150°C rating also enables uninterrupted operation in high-temperature workshops.

Frequently asked questions

  • Which high-frequency pulse power transformer is best suited for high-current welding applications?

  • How do I maintain the copper windings of a high-frequency pulse transformer?

  • Ferrite vs. powdered iron core: Which is better for high-frequency welding transformers?

  • Can this transformer be customized for specific inductance values in welding systems?

  • Is this high-frequency transformer FCC/EMI compliant for welding equipment?

  • What makes this transformer suitable for high-frequency welding machines?

  • How does the toroidal design improve performance in power transformer applications?

  • Can this transformer handle high-voltage pulses in industrial welding systems?

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