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High Frequency Voltage Transformer Pin Post Insulator Composite Insulator Bushing Metal Brass Bush bar Manufacturer in India

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Frequency Voltage Isolation: Designed to ensure electrical isolation in high-frequency transformer systems, preventing current leakage in power transmission and distribution.
  • Autotransformer Compatibility: Features a toroidal coil structure with copper windings, optimized for efficient energy transfer in high-frequency applications.
  • Modular Insulation Design: Composite material (glass fiber and epoxy resin) combined with brass/metal bushings ensures robust insulation and durability under extreme conditions.

Key features

  • 1. Advanced Composite Material Technology

  • With composite insulators made of glass fiber and epoxy resin combined with brass bushings, ensure superior electrical isolation and corrosion resistance compared to aluminum-based alternatives*. The robust design withstands extreme environmental conditions, extending operational lifespan in harsh industrial settings.

  • 2. Modular Interactive Design for Flexibility

  • With a modular design featuring secure metal fittings, achieve quick installation and component replacement without system shutdown, enhancing maintenance efficiency by up to 40%*. The stackable structure simplifies upgrades and repairs in high-voltage power systems.

  • 3. High-Frequency Performance Optimization

  • With toroidal coil structure and copper windings, deliver 20% higher energy efficiency in high-frequency applications compared to conventional transformers*, handling voltages up to [X] kV at frequencies up to [Y] kHz. Ideal for advanced power systems requiring rapid response and minimal energy loss.

  • 4. Commercial & Industrial Scenario Solutions

  • Engineered for high-frequency transformer applications, support uninterrupted operation in industrial power systems and commercial energy distribution. The rugged construction ensures reliability in continuous-use environments, reducing downtime risks.

  • 5. Compliance with Global Safety Standards

  • Manufactured to meet ISO and IEC safety certifications for electrical components, ensuring compliance with global regulations for voltage isolation and thermal stability. Prioritizes user and system safety in critical power infrastructure.

Product details

High Frequency Voltage Transformer Pin Post Insulator Composite Insulator Bushing Metal Brass Bush bar Manufacturer in India

The High Frequency Voltage Transformer Pin Post Insulator is a precision-engineered composite insulator designed for high-frequency power systems. Constructed with a glass fiber-epoxy composite core and copper-wound toroidal coils, it ensures optimal electrical isolation and energy efficiency. Its modular design and brass bushing components enable seamless integration into transformer systems, while its weather-resistant material composition guarantees durability in harsh environments.

Technical specifications

FeatureSpecificationBenefit
Material CompositionGlass fiber-reinforced epoxy, copper windingHigh insulation strength and thermal stability
Coil StructureToroidal, autotransformer configurationMinimal energy loss in high-frequency applications
Frequency Range10 kHz to 50 kHzOptimized for high-frequency transformer use
Voltage RatingUp to 35 kVEnsures safe isolation in power systems
Insulation ClassClass F (155°C)Withstands extreme temperature fluctuations

Customization guide

Adjustable parameters include voltage rating, frequency range, and physical dimensions to meet specialized requirements. For instance, increasing the annular ring count enhances insulation for high-voltage applications, while modifying the toroidal coil geometry improves frequency response.

Get inspired

Pair this insulator with high-frequency transformers to create compact, efficient power conversion systems. Its modular design allows easy retrofitting into existing infrastructure, reducing downtime during maintenance.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Voltage Rating20 kV+25% (25 kV)+50% (30 kV)*
Frequency Range10–30 kHzExtended 10–40 kHz10–50 kHz
Insulation Strength120 kV/mm+15% (138 kV/mm)+30% (156 kV/mm)*

Supplier's note

  1. Technical Breakthroughs:

    • Toroidal Coil Geometry: Reduces eddy current losses by 20% compared to conventional designs.
    • Composite Material: Achieves 30% higher corrosion resistance than traditional porcelain insulators.
    • High-Frequency Winding: Enables operation at 50 kHz—double the industry standard for similar products.
  2. Version Selection Guide:

    • Base Model: Ideal for standard industrial applications (e.g., inverters up to 20 kV).
    • Advanced Model: Suitable for high-stress environments (e.g., renewable energy systems requiring 25 kV and 40 kHz).
    • Pro Model: Best for critical infrastructure (e.g., aerospace or medical equipment needing 30 kV and 50 kHz performance).

With the Pro Model’s 156 kV/mm insulation strength, you can safely handle extreme voltages in power grids. Its copper winding and toroidal design, paired with composite material resilience, ensure long-term reliability even in corrosive or high-temperature settings.

Frequently asked questions

  • Which high frequency voltage transformer insulator suits high-voltage power transmission systems?

  • How do I maintain the metal brass bush bar in composite insulators?

  • Copper vs aluminum windings: Which is better for high-frequency transformers?

  • Can custom high-frequency transformer insulators be made for specific power systems?

  • Is the composite insulator bushing FDA-approved for medical equipment use?

  • What advantages does a toroidal coil structure provide in autotransformers?

  • How resistant are these insulators to extreme temperatures and weather?

  • Can the brass bush bar handle high current loads in industrial setups?

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