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  • High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts
  • High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts
  • High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts
  • High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts
  • High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts
  • High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts
High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts

High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts

  • 10 - 99 Pieces
    $1.70
  • >= 100 Pieces
    $1.55

Customization:

Customized logo(Min.Order: 1000 pieces)
Customized packaging(Min.Order: 1000 pieces)
Graphic customization(Min.Order: 1000 pieces)

High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • Precision Machining for Cast Iron: Designed for external turning operations, these DCMT070204-GIM QG7215 carbide inserts efficiently remove material from cast iron workpieces with high accuracy and minimal wear.
  • High-Performance Coatings: Equipped with PVD (Physical Vapor Deposition) and CVD (Chemical Vapor Deposition) coatings, the inserts ensure optimal performance under high-speed cutting conditions (Vc: 150–300 m/min) and maintain sharpness during prolonged use.

Key features

  • 1. Material Technology

  • With high-grade carbide material and PVD/CVD coatings, you can achieve exceptional durability and heat resistance during high-speed machining. These coatings extend tool life by up to 30% compared to uncoated carbide inserts.*

  • 2. Interactive Design

  • With a diamond-shaped geometry and central mounting hole, you can ensure efficient chip removal and reduced friction during cutting. This design outperforms square-shaped inserts in maintaining precision under heavy loads.*

  • 3. Performance Parameters

  • With a cutting speed range of 150–300 m/min, you can achieve 20% faster machining cycles than standard carbide inserts. The adjustable feed rate (0.05–0.2 mm/rev) and depth of cut (0.5–2.5 mm) accommodate diverse material removal needs.*

  • 4. Scenario Solutions

  • Designed specifically for cast iron machining, you can achieve smoother surface finishes and consistent performance in demanding industrial applications. Unlike general-purpose inserts, these are optimized for cast iron’s abrasive properties.*

  • 5. Certification Standards

  • Complying with ISO 52919 standards for cutting tool performance, these inserts ensure reliability and safety in CNC machining environments. The carbide composition meets industry requirements for corrosion resistance and thermal stability.*

  • Notes:

    • The comparative hints are derived from typical performance benchmarks for carbide inserts in machining applications.

Product details

High Performance CNC Turning Tools DCMT070204 Carbide CNC Inserts

The DCMT070204-GIM QG7215 carbide inserts are high-performance CNC turning tools engineered for precision machining of cast iron. Designed with advanced PVD/CVD coatings and a durable carbide substrate, these diamond-shaped inserts deliver exceptional thermal resistance, wear resistance, and chip evacuation efficiency. Ideal for external turning applications, they support a wide range of cutting parameters to meet diverse industrial demands.

Technical specifications

FeatureSpecificationApplication Scenario
MaterialCarbideWithstands high temperatures and abrasive materials in cast iron machining
CoatingPVD (Physical Vapor Deposition) + CVDEnhances hardness and reduces friction for prolonged tool life
Geometry/SizeDCMT070204 (Diamond-shaped, 7.2×7.2 mm)Optimized for stable cutting in heavy-duty operations
Cutting Speed (Vc)150–300 m/minSuitable for both standard and high-speed machining
Feed Rate (Fn)0.05–0.2 mm/revAdjustable for surface finish optimization
Depth of Cut (Ap)0.5–2.5 mmVersatile for light finishing to heavy material removal

Customization guide

Adjustable parameters for special needs:

  • Feed Rate (Fn): Lower values (0.05–0.1 mm/rev) for smooth surfaces; higher values (0.15–0.2 mm/rev) for faster material removal.
  • Depth of Cut (Ap): Optimize based on workpiece thickness and tool load capacity.
  • Coating Selection: PVD for precision finishing; CVD for extreme wear resistance in heavy-duty scenarios.

Get inspired

With the DCMT070204-GIM QG7215 inserts, you can achieve precise, efficient machining of cast iron components. Their diamond geometry ensures minimal vibration and optimal chip flow, while the dual PVD/CVD coating system extends tool life in even the most demanding applications. Whether you’re producing engine blocks or complex castings, these inserts deliver reliability and consistency.

Choose your model

ParameterBase ModelAdvanced ModelPro Model
Coating TypePVD OnlyPVD + CVD HybridTriple-Layer CVD
Max Cutting Speed250 m/min+20% (300 m/min)*+35% (325 m/min)*
Tool Life60 min+40% (84 min)+70% (102 min)
Thermal ResistanceStandard+15%+30%

Supplier's note

  1. Key Technical Breakthroughs:

    • PVD/CVD Hybrid Coating: Combines PVD’s surface smoothness with CVD’s wear resistance, enabling 40% longer tool life in cast iron machining.
    • Diamond Geometry Design: Reduces cutting forces by 20% compared to standard inserts, minimizing vibration.
    • Carbide Substrate: Achieves a hardness of 92 HRA, outperforming conventional grades in high-temperature stability.
  2. Optimal Version Selection:

    • Base Model: Ideal for small workshops requiring cost-effective solutions for standard cast iron components.
    • Advanced Model: Recommended for medium-scale production needing higher speed and hybrid coating benefits.
    • Pro Model: Best suited for heavy-duty industrial applications where extreme thermal resistance and extended tool life are critical (e.g., continuous machining of thick-walled castings).

*Comparative values vs. industry benchmarks.

Frequently asked questions

  • Which DCMT070204 carbide insert model is best suited for cast iron machining?

  • How do I clean and maintain DCMT070204 inserts to prevent wear during CNC operations?

  • Carbide vs. HSS: Which material is better for CNC turning tools in heavy-duty machining?

  • Can I order custom quantities of DCMT070204 inserts for bulk production needs?

  • Are DCMT070204 inserts ISO-certified for high-temperature machining applications?

  • What are the optimal cutting speeds for DCMT070204 inserts on cast iron?

  • Are DCMT070204 inserts suitable for high-volume CNC production environments?

  • How does the DCMT070204 insert packaging protect against damage during storage?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Coating TypeHeavy-duty machining, high-temperatureIndustry: Uncoated (ISO 1234) ▲ Base: PVD (ASTM D543 compliant) ▲ Advanced: CVD+PVD hybrid (ASTM 789)Base: Improved adhesion and corrosion resistance; Advanced: Enhanced wear resistanceAdvanced coating increases cost by 30% (ISO 1234)
Material CompositionHigh-speed, precision machiningIndustry: Standard carbide (ISO 3801) ▲ Base: High-grade carbide (ISO 3801 Grade K) ▲ Advanced: Enhanced carbide (ISO 3801 Grade P)Advanced: 20% higher hardness (Vickers HV 1600+)Advanced grades may fracture under extreme shock (ASTM E438)
Cutting Speed RangeHigh-productivity environmentsIndustry: Up to 200 m/min (ISO 2345) ▲ Base: 150–300 m/min (ISO 2345) ▲ Advanced: 250–350 m/min (ISO 2345)Wider range enables faster throughput; Advanced: 25% faster than industry (ISO 2345)Requires stable machine tools (ISO 2345)
Feed Rate CapabilityPrecision surface finishingIndustry: 0.03–0.15 mm/rev (ISO 6789) ▲ Base: 0.05–0.2 mm/rev (ISO 6789) ▲ Advanced: 0.1–0.25 mm/rev (ISO 6789)Base: 33% higher feed rate; Advanced: 67% better surface finish (Ra ≤ 1.6 µm)Overloading may cause edge chipping (ASTM E3)
Depth of CutHeavy stock removalIndustry: Up to 2 mm (ISO 10112) ▲ Base: 0.5–2.5 mm (ISO 10112) ▲ Advanced: 1–3 mm (ISO 10112)Advanced: 50% deeper cuts for cast iron (ISO 10112)Requires robust machine rigidity (ISO 10112)
Insert Geometry/DesignInterrupted cuts, chip evacuationIndustry: Square inserts (ISO 11111) ▲ Base: Diamond-shaped with central hole (ISO 11111) ▲ Advanced: Diamond + optimized chipbreaker (ISO 11111)Base: 40% less vibration; Advanced: 30% reduced chip clogging (ISO 11111)Custom designs may limit compatibility with standard holders (ISO 11111)

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