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  • High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating
  • High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating
  • High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating
  • High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating
  • High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating
  • High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating
High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating

High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating

  • 10 - 14 Pieces
    $200
  • 15 - 19 Pieces
    $180
  • 20 - 49 Pieces
    $150
  • >= 50 Pieces
    $120

Customization:

Customized logo（Min.Order: 20 pieces）
Customized packaging（Min.Order: 20 pieces）
Graphic customization（Min.Order: 20 pieces）
View product details

High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating

Product overview

Core functionalities

Applicable scenarios

Unique advantages

  • High-Precision Gear Shaping: Designed to cut gears with precise tooth profiles for reliable rotational motion transmission in machinery and industrial systems.
  • Durable Construction: High-Speed Steel (HSS) material with TiN coating ensures resistance to wear, heat, and mechanical stress, extending tool lifespan.

Key features

  • 1. Material Technology

    • With high-speed steel (HSS) and titanium nitride (TiN) coating, you can achieve enhanced durability and heat resistance during high-speed cutting operations. The HSS ensures structural integrity under mechanical stress, while the TiN coating reduces friction and wear for prolonged tool life.

  • 2. Performance Parameters

    • With a titanium nitride (TiN) coating, you can achieve up to 20% faster cutting speeds compared to uncoated tools*. The combination of HSS and TiN enables efficient machining of tough materials like steel and alloys, minimizing heat buildup and tool deformation.

  • 3. Scenario Solutions

    • With its robust construction, you can maintain performance in high-volume production environments requiring continuous operation. The design is optimized for industrial applications, ensuring consistent output in demanding manufacturing settings.

  • 4. Interactive Design

    • With precision-engineered tooth geometry, you can ensure consistent and accurate gear profiles with minimal adjustments. The standardized OEM specifications allow seamless integration into existing gear manufacturing systems.

  • 5. Certification Standards

    • Manufactured to meet ISO standards for cutting tool performance*, the cutters comply with industry requirements for precision and reliability, ensuring compatibility with global manufacturing protocols.

Product details

High Performance OEM HSS Gear Shaper Cutters M2 M4 M35 T42 with TiN Coating

The High Performance OEM HSS Gear Shaper Cutters feature advanced HSS alloys (M2, M4, M35, T42) and a TiN coating, designed for precision machining in high-stress applications. Their spur gear design ensures reliable power transmission between parallel shafts, while customizable parameters allow tailored performance for diverse industrial needs.

Technical specifications

FeatureSpecificationBenefit
MaterialHSS grades (M2, M4, M35, T42)Enhanced strength and wear resistance
CoatingTiN (Titanium Nitride)20% longer tool life in high-speed cuts
ApplicationMachining, automotive, machineryPrecision motion transmission

Customization guide

Adjustable parameters:

  • Material Grades: Opt for M2 (standard hardness) or T42 (ultra-high hardness) to match workpiece material hardness.
  • Coating Thickness: Customize TiN coating for corrosive or high-temperature environments.
  • Tooth Pitch/Count: Tailor to specific gear meshing requirements.

Get inspired

With TiN-coated HSS cutters, you can achieve precision cuts in hardened steels while minimizing tool wear. Their spur gear design ensures minimal backlash, making them ideal for applications requiring smooth rotational motion.

Choose your model

ParameterBase Model (M2)Advanced Model (M4)Pro Model (M35/T42)
Hardness62HRC+15% (68HRC)+30% (72HRC)*
Wear ResistanceStandardEnhancedPremium
Temperature Tolerance500°C550°C600°C

Supplier's note

  1. Technical Breakthroughs:

    • TiN Coating: Reduces friction by 30%, extending tool life in continuous machining.
    • HSS Grades: T42’s ultra-high hardness handles exotic alloys, while M2 balances cost and performance.
    • Spur Gear Design: Straight teeth ensure 98% efficiency in parallel shaft systems.

  2. Version Selection Guide:

    • Base Model (M2): Ideal for standard machining of low-to-medium hardness materials.
    • Advanced Model (M4): Suited for medium-duty automotive and industrial applications.
    • Pro Model (T42): Engineers handling aerospace or high-temperature alloys benefit from its tripled corrosion resistance and 72HRC hardness.

Pro Model’s hardness exceeds industry benchmarks by 20%, enabling safe machining of titanium alloys. Pair with TiN coating for zero wear in abrasive environments.

Frequently asked questions

  • Which HSS grade (M2/M4/M35/T42) is best for high-speed machining applications?

  • How to maintain TiN-coated gear shaper cutters for longevity in industrial use?

  • Why choose HSS gear shaper cutters over carbide for precision gear production?

  • Can these cutters be customized for non-standard tooth profiles or pitch sizes?

  • Is the TiN coating on these gear shaper cutters certified for industrial durability?

  • Are these HSS gear shaper cutters suitable for automotive gear production?

  • How does TiN coating improve cutter longevity compared to uncoated HSS tools?

  • What’s the advantage of using M35 HSS over M2 for aerospace-grade gear cutters?

Product comparison

CategoryUsage ScenariosCharacteristicsAdvantagesDisadvantages
Coating TypeHigh-speed cutting, abrasive materials- Industry Standard: Uncoated (1000 HV)
- Our Base: TiN (2400 HV▲)
- Our Advanced: TiAlN+DLC (3000 HV▲▲)		▲ Base: 40% harder than uncoated (ISO 6508-1)
▲▲ Advanced: 25% better heat resistance		Uncoated: Cheaper but wears faster
Material GradeHeavy-duty machining, aerospace parts- Industry Standard: HSS-E (Rockwell 62 HRC)
- Our Base: HSS-M2 (65 HRC▲)
- Our Advanced: HSS-T42 (70 HRC▲▲)		▲ Base: 15% higher tensile strength (ASTM A6工具钢标准)
▲▲ Advanced: 30% longer tool life		Advanced: 20% higher cost
HardnessPrecision cutting, hardened steels- Industry Standard: 1800 HV
- Our Base: 2200 HV▲
- Our Advanced: 2600 HV▲▲		▲ Base: 22% better edge retention (per ISO 6507)
▲▲ Advanced: Resists deformation at 600°C		Higher hardness = brittleness risk
Wear ResistanceContinuous production runs- Industry Standard: 0.5 μm/h wear rate
- Our Base: 0.3 μm/h▲
- Our Advanced: 0.1 μm/h▲▲		▲ Base: Reduces tool replacement by 40%
▲▲ Advanced: 70% less wear over 1000 hrs		Requires precise coolant management
Heat ResistanceHigh-speed machining- Industry Standard: 400°C max temp
- Our Base: 500°C▲
- Our Advanced: 600°C▲▲		▲ Base: Operates 25% faster without thermal distortion
▲▲ Advanced: Maintains integrity at forge temperatures		Advanced coatings require specialized coating processes
Application SuitabilityAerospace, automotive, CNC machining- Industry Standard: General machining
- Our Base: Medium-duty alloys▲
- Our Advanced: Exotic materials (titanium, Inconel)▲▲		▲ Base: Ideal for stainless steel (ASTM A276)
▲▲ Advanced: Cuts materials 3x harder than steel		Advanced versions need expert calibration

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